Workshop Manuals Factory service & repair Alfa Romeo
Alfa Romeo 145/146 Factory Service Manual (1994-1999)11 · Bodywork
11 · Body & interior

Index

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Index › Index
BodyworkIndex

145 – BODYWORK (Group 70)

INDEX

BODYSHELL INTRODUCTION

Identification plates1
Vehicle lifting points1
Vehicle towing points1
Bodyshell description1
Type of body panels4
Diagram showing fitting of damper panels4
Diagram showing application of underbody protection (PVC)5
Diagram showing application of foam5
Diagram showing application of sound insulation panels6
Diagram showing plastic parts6
Production bodyshel painting cycle7
Bodywork renewal and painting cycles recommended for service network and set out in flat rate manual8
Introduction to removing and refitting operations11
Warnings for operators17
Warnings for welding18

BODYSHELL MOVING COMPONENTS

Doors22
Hinges23
Adjusting doors and hinges23
Front lid24
Front lid hinges24
Adjusting front lid and hinges25
Rear lid and hinges26
Dashboard supporting crossmember28
Battery supporting crossmember (Only for Boxer versions)28
Light holder crossmember and frame29
Front wing30
Front tow hook31
Rear tow hook31

BODYSHELL FIXED COMPONENTS

Front crossmember32
Upper insertion34
Side bracket37
Partial external front side panel (Boxer versions)39
Partial internal and external front side panel (Boxer versions)42
Front side panel complete with front pillar removed (Boxer versions)46
Partial front side panel (Turbo diesel version)52
Partial external front side panel (Turbo diesel version)54
Partial internal and external side panel (Turbo diesel version)56
Front pillar58
Underdoor panel63
Underdoor frame (with underdoor panel removed)67
Rear wing68
Centre pillar (with rear wing removed)74
Internal side frame (with rear wing, centre pillar and roof removed)76
Roof80
Rear ribs (with roof removed)82
(Partial) front opening frame84
Back88
Partial rear floor (with back removed)92
Partial rear side members (with floor removed)95
Complete rear side members (with floor removed)97
Replacing nails99
STRAIGHTENING THE BODYSHELL100

DOORS

Front doors104
Lock striker105
Panel105
Door stop rod109
Window110
Window opening device111
Window front guide112
Window rear guide112
Lock device112
Lock barrel113
Outer handle114
Interior handle115
External rear view mirror (manually operated)115
External rear view mirror (manually operated)116
External rear view mirror trim (manually operated)117
External rear view mirror (electrically operated)117
External rear view mirror (electrically operated)118
External rear view mirror trim (electrically operated)118
External rear view mirror motors (electrically operated)119
Trim119
Window sliding seal120
Glass scraper seals120
Weatherstrip seal120

(CONTINUED)

Parts & tools for this job For 1994 Alfa Romeo 145/146

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