Reassemble (page 8 of 11)

A Tool correctly positioned B Tool incorrectly positioned

CAUTION: If tool is placed over an area of the spring retainer which is unsupported by the return spring, the retainer may be damaged.

Note: The following operations are for all clutches.

4. Compress the return spring.

5. Remove the snap ring using tools. Then remove tools, the spring retainer and return spring.

6. Cover clutch drum and fluid outlet passage with clean, lint free cloth and apply low pressure air to fluid inlet passage to expel clutch piston.

WARNING: Do not cover fluid outlet passage with the finger, fluid can be forced through the skin.

A Check valve B Piston

7. Inspect the piston for a loose check valve, if the check valve is loose, replace the piston.
8. Check snap rings for distortion.
9. Check disc and return springs for distortion.
10. Check thickness of clutch plates:
    3rd/4th clutch = 2.30 mm
    1st clutch = 2.00 mm
    2nd clutch = 2.60 mm
    1st hold clutch = 2.00 mm
11. Check thickness of clutch discs:
    3rd/4th clutch = 1.94 mm
    1st clutch = 1.94 mm
    2nd clutch = 1.94 mm
    1st hold clutch = 1.94 mm
12. Replace plates and discs in sets only.
13. Ensure all fluid passages are clear.