Golf Mk5: Body
Also for this vehicle: Golf (5K1) L4-2.0L DSL Turbo (CJAA) (2011), Golf (5K1) L5-2.5L (CBUA) (2011), Golf GL L4-2.0L (AEG) (2001), Golf GL L4-2.0L (AVH) (2002), Golf GL L4-2.0L (AZG) (2001), Golf GLS L4-1.8L Turbo (AWW) (2001), Golf GLS L4-2.0L (AEG) (2001), Golf GLS L4-2.0L (AVH) (2002), Golf GLS L4-2.0L (AZG) (2001), Golf GTI L4-1781cc 1.8L SOHC (HT) (1985), Golf GTI L4-1781cc 1.8L SOHC (RD) (1987), Golf GTI L4-1984cc 2.0L DOHC (9A) (1990), Golf GTI L4-2.0L (ABA) (1997), Golf GTI V6-2792cc 2.8L DOHC (AAA) SFI (1998), Golf III L4-1984cc 2.0L SOHC (1993), Golf III L4-2.0L (ABA) (1995), Golf L4-1.8L Turbo (AWD) (2000), Golf L4-1.8L Turbo (AWW) (2003), Golf L4-1.9L DSL Turbo (AHU) (1997), Golf L4-1.9L DSL Turbo (ALH) (1999), Golf L4-1.9L DSL Turbo (BEW) (2004), Golf L4-1588cc 1.6L DSL SOHC (1987), Golf L4-1588cc 1.6L DSL SOHC Turbo (1985), Golf L4-1781cc 1.8L SOHC (1987), Golf L4-1781cc 1.8L SOHC (ACC) Can (1993), Golf L4-1781cc 1.8L SOHC (RV) (1990), Golf L4-1781cc 1.8L SOHC (RV, PF) (1989), Golf L4-1896cc 1.9L DSL Turbo (1Z) (1997), Golf L4-2.0L (ABA) (1996), Golf L4-2.0L (AEG) (1999), Golf L4-2.0L (AVH) (2003), Golf L4-2.0L (AZG) (2004), Golf L4-2.0L (BEV) (2004), Golf L4-2.0L DSL Turbo (CJAA) (2010), Golf L5-2.5L (CBUA) (2010), Golf Mk1, Golf Mk2, Golf Mk3, Golf Mk4, Golf Mk6.
Steering & suspension
Body & interior
General
Transmission
Engine
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
General body repairs, exterior438 pages
Body front29 pages
Lock carrier11 pages
Wing9 pages
Bonnet, flaps, cab, central locking59 pages
Bonnet24 pages
Rear lid28 pages
Tank flap unit7 pages
- Tools
Assembly overview - tank flap unit5 pages
Front door, central locking50 pages
Front door43 pages
- Tools
- Materials
- Assembly overview - door assembly
- Assembly overview - door hinges
- Installing new outer panel for door
Removing and installing retaining rail on door outer panel3 pages
- Installation instructions for bonding in new door outer panel
- Minimum curing period
- Cleaning off excess adhesive sealing material
- Assembly overview - door inner part
- Assembly overview - door handle and door lock
- Assembly overview - side impact protection
- Door inner seal
Central locking7 pages
- Location overview - central locking components
- Adapting keys with remote control
- Assembly overview - battery for folding key with remote control
Removing and installing battery for folding key with remote control3 pages
Rear door,sliding door,wing doors,central locking › Rear door43 pages
- Tools
- Materials
- Assembly overview - door assembly
- Assembly overview - door hinges
- Installing new outer panel for door
Removing and installing retaining rail on door outer panel3 pages
- Installation instructions for bonding in new door outer panel
- Minimum curing period
- Cleaning off excess adhesive sealing material
- Assembly overview - door inner part
- Assembly overview - door handle and door lock
- Assembly overview - side impact protection
- Door inner seals
Sliding roof › Sliding/tilting sunroof with glass panel (Meritor)42 pages
- Function
- Assembly overview - sliding/tilting sunroof with glass panel
- Removing glass panel of sliding/tilting sunroof
- Adjusting height of glass panel of sliding/tilting sunroof
- Adjusting panel seal
- Renewing panel seal
Removing and installing wind deflector4 pages
- Adjusting drive for sliding/tilting sunroof glass panel (0 position)
- Removing and installing sliding/tilting sunroof glass panel automatic preselection switch
- Checking parallel running
- Adjusting parallel running
- Assembly overview - carrier unit
- Operating without electrics
Bumper57 pages
Front bumper11 pages
Front bumper for GTI, GTI special models, GT, R3220 pages
- Tools
- Repairing bumper cover
- Assembly overview - bumper cover for GTI, GT
- Front bumper attachments for GT, GTI
- Assembly overview - bumper cover for R32
- Front bumper attachments for R32
- Assembly overview - front bumper cover for GTI special models
- Front bumper attachments for GTI special models
- Front bumper substructure
- Assembly overview - bumper carrier
Rear bumper11 pages
Rear bumper for R32 and GTI special models15 pages
Glazing/window mechanism63 pages
Flush bonded windows26 pages
- Tools
- Materials
- Repairing windscreen
- Assembly overview - windscreen
Assembly overview - plenum chamber cover3 pages
- Removing windscreen
- Installing windscreen
- Assembly overview - rear window
- Removing undamaged rear window
- Removing broken rear window
- Installing rear window
- Assembly overview - rear side window
- Removing undamaged rear side window
- Removing damaged rear side window
- Installing rear side window
- Preparing old undamaged window for glazing
- Preparing new window without precoating for glazing
- Preparing new window with precoating for glazing
- Preparing body flange for glazing
- Installation instructions
- Minimum curing period
- Touching up paint damage
- Cleaning off excess adhesive sealing material
Front door windows19 pages
Rear door windows18 pages
Exterior equipment95 pages
Wheel housing liner10 pages
Exterior mirror18 pages
Radiator grille16 pages
- Tools
- Assembly overview - radiator grille
- Assembly overview - radiator grille for GTI, GTI special models and GT
Removing and installing radiator grille for GT, GTI special models and GT3 pages
- Radiator grille for GTI, GTI special models, GT and R32 - number plate carrier
- Assembly overview - radiator grille for R32
- R32 radiator grille - company emblem
Mouldings and trims18 pages
- Tools
- Assembly overview - water deflector
- Assembly overview - protective side strips
- Renewing side protective mouldings
- Assembly overview - side member extension for GTI, GTI special models and R32
Removing and installing side member extension for GTI, GTI special models and R323 pages
Roof edge spoiler15 pages
- Tools
- Materials
- Assembly overview - roof spoiler for GTI, GTI special models and R32
Removing and installing roof spoiler for GTI, GTI special models and R323 pages
- Preparing body kit component for bonding
- Installation instructions
- Minimum curing period
- Touching up paint damage
- Cleaning off excess adhesive sealing material
Protective backing3 pages
Lettering11 pages
- Tools
- Installation instructions for lettering and emblems
- Rear lettering dimensions
Rear lettering dimensions for GTI and R322 pages
- Rear lettering dimensions - USA
Side lettering dimensions - Individual4 pages
Vermin repellent system4 pages
General body repairs, interior473 pages
Interior equipment137 pages
Interior mirror19 pages
- Automatic anti-dazzle interior mirror
Bonding on retaining plate for interior mirror with rain sensor6 pages
Compartments, covers and trims101 pages
Removing and installing mounting bracket for centre console (Golf 2004 ?)4 pages
Removing and installing mounting bracket for centre console and mounting bracket for footwell trim (Golf 2009 ?)4 pages
Repairing drinks holder in Highline centre console4 pages
Removing and installing storage compartment / ashtray (Golf 2004 ?)3 pages
Removing and installing storage compartment / ashtray (Golf 2009 ?)3 pages
Removal and installation of dash panel centre vents (vehicles without Climatronic) (Golf 2004 ?)3 pages
Removing and installing dash panel centre vents (vehicles with Climatronic, Golf 2004 ?)3 pages
Removing and installing centre compartment in dash panel (Golf 2009 ?)3 pages
- Removing and installing spectacles holder in moulded headliner
- Removing and installing frame in moulded headliner
Removing and installing air conditioner control panel trim / heater control panel trim (Golf 2009 ?)3 pages
Removing and installing glove compartment4 pages
Removing and installing decorative trim on dash panel (Golf 2004 ?)3 pages
Removing and installing decorative trim on dash panel (Golf 2009 ?)3 pages
Sill panel mouldings13 pages
Removing and installing wheel housing trim (4-door), without rear side airbag 06/2005?3 pages
Grab handles4 pages
Passenger protection112 pages
Seat belts35 pages
- General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Special instructions for belt tensioners
- Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)
Removing and installing front seat belt (2-door models)4 pages
Removing and installing front seat belt (4-door models)4 pages
Removing and installing rear middle three-point seat belt4 pages
Airbag39 pages
- Overview of locations - airbag systems
- General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Special instructions for driver and front passenger airbag
- Special instructions for curtain airbag modules
- Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)
- Deactivating the airbag
Renewing airbag units following an accident3 pages
- Removing and installing driver airbag (Golf 2009 ?)
- Removing and installing airbag coil connector and return spring with slip ringF138
- Removal and installation of key operated switch to deactivate front passenger airbagE224
- Removing and installing knee airbag (Golf 2009 ?)
- Removing and installing knee airbag bracket (Golf 2009 ?) LHD models
- Removing and installing knee airbag bracket (Golf 2009 ?) RHD models
Removing and installing side airbags on driver and front passenger sides3 pages
Removing and installing curtain airbag on driver and passenger side3 pages
- Removing and installing driver/front passenger curtain airbag, 4-door, (Golf 2009 ?)
Removing and installing seat occupied sensor, front passenger sideG1283 pages
- Adapting components
Seat occupied recognition (USA)10 pages
- Safety precautions for when working on seat occupied recognition
- Procedure after an accident when belt tensioner and/or airbag was triggered
- Assembly overview - seat occupied recognition (USA)
- Components of repair kit for seat occupied recognition
- Removing components of seat occupied recognition (vehicles with manually operated seats)
- Installing repair kit for seat occupied recognition (vehicles with manually adjusted seats)
- Removing components of seat occupied recognition (vehicles with electrically operated seats)
- Installing repair kit for seat occupied recognition (vehicles with electrically operated seats)
- Importers reporting obligation
Crash sensors18 pages
- Removing and installing side airbag crash sensor on driver sideG179 (Golf 2009 ?)
- Removing and installing side airbag crash sensor on front passenger sideG180 (Golf 2009 ?)
Removing and installing rear wheel housing crash sensors (2-door) (Golf 2004 ?)3 pages
Removing and installing rear wheel housing crash sensors (4-door) (Golf 2004 ?)3 pages
Removing and installing rear side airbag crash sensor on driver sideG256 (Golf 2009 ?)3 pages
Removing and installing rear side airbag crash sensor on front passenger sideG257 (Golf 2009 ?)3 pages
Trim, noise insulation101 pages
dash panel13 pages
Removing and installing dash panel cross member (right-hand drive vehicles)3 pages
- Aligning dash panel in vehicle, Golf 2004 ?
Door trim (Golf 2004 ?)18 pages
Door trim (Golf 2009 ?)8 pages
Pillar and side trims23 pages
- Removing and installing centre A-pillar trim
Removing and installing lower A-pillar trim on front passenger side3 pages
Rear lid trim (Golf 2004 ?)9 pages
Rear lid trim (Golf 2009 ?)5 pages
Luggage compartment trim9 pages
Roof trims11 pages
Floor covering5 pages
Seat frames99 pages
Front seats86 pages
- Tools
Removing and installing trims on left side of electrically adjustable seat3 pages
Removing and installing left trim (seat with through-load aperture)3 pages
Removing and installing right trim (seat with through-load aperture)3 pages
- Removing and installing slider (2 door models)
Removal and installation of front bucket seat bar and operating lever3 pages
Removing and installing bar and operating lever on electrically adjustable seat3 pages
Removing and installing lumbar support adjusting lever (Golf 2009 ?)3 pages
- Removing head restraint guides
Removing and installing backrest release Bowden cable on bucket seat3 pages
Removing and installing backrest release (seat with through-load aperture)3 pages
- Removing and installing manual lumbar support frame (Golf 2009 ?)
Removing and installing rake adjustment on electrically adjustable seat3 pages
Removing and installing height adjustment on electrically adjustable seat3 pages
- Removing and installing drive for (electric) backrest adjustment
Rear seats13 pages
Seat padding, covers24 pages
Front seat covers and padding14 pages
- Tools
Removal and installation of front bucket seat cushion cover and padding3 pages
Removal and installation of front bucket seat backrest cover and padding3 pages
Rear seat covers and padding10 pages