Golf Mk5: Power transmission
Also for this vehicle: Golf (5K1) L4-2.0L DSL Turbo (CJAA) (2011), Golf (5K1) L5-2.5L (CBUA) (2011), Golf GL L4-2.0L (AEG) (2001), Golf GL L4-2.0L (AVH) (2002), Golf GL L4-2.0L (AZG) (2001), Golf GLS L4-1.8L Turbo (AWW) (2001), Golf GLS L4-2.0L (AEG) (2001), Golf GLS L4-2.0L (AVH) (2002), Golf GLS L4-2.0L (AZG) (2001), Golf GTI L4-1781cc 1.8L SOHC (HT) (1985), Golf GTI L4-1781cc 1.8L SOHC (RD) (1987), Golf GTI L4-1984cc 2.0L DOHC (9A) (1990), Golf GTI L4-2.0L (ABA) (1997), Golf GTI V6-2792cc 2.8L DOHC (AAA) SFI (1998), Golf III L4-1984cc 2.0L SOHC (1993), Golf III L4-2.0L (ABA) (1995), Golf L4-1.8L Turbo (AWD) (2000), Golf L4-1.8L Turbo (AWW) (2003), Golf L4-1.9L DSL Turbo (AHU) (1997), Golf L4-1.9L DSL Turbo (ALH) (1999), Golf L4-1.9L DSL Turbo (BEW) (2004), Golf L4-1588cc 1.6L DSL SOHC (1987), Golf L4-1588cc 1.6L DSL SOHC Turbo (1985), Golf L4-1781cc 1.8L SOHC (1987), Golf L4-1781cc 1.8L SOHC (ACC) Can (1993), Golf L4-1781cc 1.8L SOHC (RV) (1990), Golf L4-1781cc 1.8L SOHC (RV, PF) (1989), Golf L4-1896cc 1.9L DSL Turbo (1Z) (1997), Golf L4-2.0L (ABA) (1996), Golf L4-2.0L (AEG) (1999), Golf L4-2.0L (AVH) (2003), Golf L4-2.0L (AZG) (2004), Golf L4-2.0L (BEV) (2004), Golf L4-2.0L DSL Turbo (CJAA) (2010), Golf L5-2.5L (CBUA) (2010), Golf Mk1, Golf Mk2, Golf Mk3, Golf Mk4, Golf Mk6.
Steering & suspension
Body & interior
General
Transmission
Engine
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
6-speed automatic gearbox 09G91 pages
Technical data17 pages
General repair notes12 pages
- Golf 2004 ?
Torque converter › Proper handling and installation of torque converter5 pages
Automatic gearbox, control, assembly, housing44 pages
Connecting »tester«2 pages
- Electrical and electronic components and their locations
Multifunction switchF1255 pages
- Emergency release of selector lever
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism from 03.2009 onwards3 pages
Removing and installing gearbox, Golf 2004 ?9 pages
- Removing gearbox, Golf 2004 with 1.6 l - 75 kW, 1.6 l - 85 kW (FSI) and 2.0 l - 110 kW (FSI) engines
- Installing gearbox, Golf 2004 with 1.6 l - 75 kW, 1.6 l - 85 kW (FSI) and 2.0 l - 110 kW (FSI) engines
- Removing gearbox, Golf 2004 with 2.5 l - 110 kW and 125 kW engines
- Installing gearbox, Golf 2004 with 2.5 l - 110 kW and 125 engines
- Transporting gearbox
ATF cooler for 1.6 l - 85 kW and 2.0 l - 110 kW engines2 pages
Checking ATF level and topping up4 pages
Automatic gearbox, gears, control22 pages
- Renewing oil seal for selector shaft
Removing and installing valve body6 pages
Removing and installing wiring harness for solenoid valves and senders3 pages
Final drive, differential, differential lock › Renewing oil seals for flange shafts3 pages
6-speed manual gearbox 0AJ92 pages
Technical data9 pages
Identification codes, assembly allocation, ratios and capacities3 pages
- Overview - power transmission
- General repair notes
Clutch, control22 pages
Clutch operation16 pages
- Overview - clutch actuation
- Assembly overview, pedal cluster with clutch position senderG476 - Touran from 06.03, Passat, Eos, Scirocco, Golf, and Golf Plus
Removing and installing over-centre spring2 pages
Removing and installing clutch pedal2 pages
Removing and installing mounting bracket2 pages
Removing and installing master cylinder2 pages
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
Clutch release mechanism3 pages
Gearbox mechanics,operation, construction,diff.47 pages
Selector mechanism18 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
Removing and installing gear knob with gaiter and noise insulation2 pages
Assembly overview - Selector lever and selector housing3 pages
- Dismantling and assembling selector mechanism (from 11.06)
Removing and installing gearbox5 pages
Removing and installing gearbox, Golf 2004 ?4 pages
- Transporting gearbox
Dismantling and assembling gearbox9 pages
- Overview - gearbox
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gears
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
Gearbox housing and clutch housing2 pages
Gearbox housing cover3 pages
Gearbox,mechanics,gears,shafts,internal operation7 pages
Final drive, differential, differential lock7 pages
6-speed manual gearbox 02S126 pages
Technical data9 pages
Identification code, assembly allocation, ratios and capacities3 pages
- Overview - power transmission
- General repair notes
Clutch, control29 pages
Clutch operation16 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster
Removing and installing over-centre spring3 pages
Removing and installing clutch pedal2 pages
Removing and installing mounting bracket2 pages
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
Clutch release mechanism3 pages
Clutch10 pages
Clutch in connection with dual mass flywheel6 pages
- Identifying make of clutch, vehicles with 1.9 l - 66 kW turbo diesel engine and vehicles with 1.9 l - 77 kW turbo diesel engine
- Assembly overview - "Sachs" clutch
- Removing and installing "Sachs" clutch
- Assembly overview - "LuK" clutch
- Removing and installing "LuK" clutch
Clutch in connection with simple flywheel3 pages
Gearbox mechanics,operation, construction,diff.56 pages
Selector mechanism18 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
Removing and installing gear knob with gaiter and noise insulation2 pages
Assembly overview - Selector lever and selector housing3 pages
- Removing and installing selector mechanism
Removing and installing gearbox5 pages
Removing and installing gearbox, Golf 2004 ?4 pages
- Transporting gearbox
- Assembly overview - assembly mountings
Gearbox oil5 pages
Dismantling and assembling gearbox13 pages
- Overview - gearbox
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gears
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear3 pages
Assembly sequence - Dismantling and assembling gearbox completely4 pages
Gearbox housing and clutch housing3 pages
Gearbox housing cover3 pages
Gearbox,mechanics,gears,shafts,internal operation13 pages
Final drive, differential, differential lock19 pages
Oil seals14 pages
Renewing left flange shaft oil seal with gearbox installed4 pages
- Distinguishing seals for right flange shaft
Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)4 pages
Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)4 pages
- Adjustment overview
6-speed manual gearbox 02Q192 pages
Technical data26 pages
Front-wheel drive - gearbox identification3 pages
Four-wheel drive - gearbox identification3 pages
- Front-wheel drive - Overview power transmission
- Overview - four-wheel drive power train
- Calculating overall gear ratio "i"
- Four-wheel drive - notes on performance test
- Safety measures for vehicles with start/stop system
Clutch, control44 pages
Repairing clutch mechanism, Golf, Golf Plus and Scirocco20 pages
- Overview
- Assembly overview - pedal cluster
Removing and installing over-centre spring, Golf 2004 ?4 pages
Removing and installing mounting bracket, Golf 2004 ?4 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
Repairing clutch release mechanism9 pages
Repairing clutch, in conjunction with dual-mass flywheel10 pages
- Repairing clutch, in conjunction with one-piece flywheel
Gearbox mechanics,operation, construction,diff.66 pages
Repairing selector mechanism15 pages
- Installation position of selector mechanism
- Overview of selector mechanism
- Assembly overview - gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf, Eos and Scirocco
- Repairing gear lever and selector housing (through 10.06)
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Adjusting selector mechanism
- Functional check
- Plastic relay lever
Removing and installing gearbox, Golf 2004 ? front-wheel drive4 pages
Removing and installing gearbox, Golf 2004 ? four-wheel drive9 pages
Removing and installing gearbox in vehicles with turbo diesel engine4 pages
Removing and installing gearbox, vehicles with 6-cylinder petrol engines4 pages
Transporting gearbox3 pages
- Checking gear oil
Removing and installing bevel box, vehicles with 6-cylinder petrol engine and vehicles with turbo diesel engine without particle4 pages
Removing and installing bevel box, vehicles with turbo diesel engine and particulate filter, (Golf 2005 ?, Golf 2009 ?, Passat 24 pages
Checking or topping up gear oil in bevel box4 pages
Dismantling and assembling gearbox15 pages
- Overview - gearbox, front-wheel drive, Golf 2004 ? and Touran
- Overview - gearbox, four-wheel drive
- Assembly overview - front-wheel drive
- Assembly overview - four-wheel drive
- Assembly overview - removing and installing gearbox housing and selector unit
- Assembly overview - front-wheel drive - removing and installing input shaft, output shafts, differential and selector rods; Tour
Four-wheel drive - removing and installing input shaft, output shafts, differential, bevel box and selector rods2 pages
Assembly order, gearbox »without« circlip A for input shaft cover made from sheet metal3 pages
Assembly order: I = gearbox »with« circlip A for input shaft cover made from sheet metal; II = gearbox with input shaft cover ma3 pages
- Repairing gearbox housing
- Front-wheel drive - repairing clutch housing
- Four-wheel drive - repairing clutch housing
- Repairing selector forks
Gearbox,mechanics,gears,shafts,internal operation24 pages
Input shaft6 pages
- Assembly overview - input shaft
Dismantling and assembling input shaft2 pages
Output shaft for 1st through 4th gears11 pages
- Assembly overview - output shaft for 1st through 4th gears
Dismantling and assembling output shaft for 1st through 4th gears5 pages
- Distinguishing 1st/2nd gear synchronisation, distinguishing 3rd gear synchronisation
- Assembling 1st to 4th gear output shaft up to gearbox date 25 10 9
- Assembling 1st to 4th gear output shaft - from gearbox date 26 10 9 up to gearbox date 24 05 0
- Assembling 1st to 4th gear output shaft - from gearbox date 25 05 0 onwards
Adjusting output shaft for 1st through 4th gears4 pages
Output shaft for 5th, 6th and reverse gears7 pages
- Assembly overview - output shaft for 5th, 6th and reverse gears
- Dismantling and assembling output shaft for 5th, 6th and reverse gears
Adjusting output shaft for 5th, 6th and reverse gears4 pages
Final drive, differential, differential lock32 pages
Front-wheel drive - renewing seals for flange shafts or stub shaft with gearbox installed11 pages
- Identifying gearbox to renew right oil seal, Golf and Touran
Renewing stub shaft seal - Golf and Touran through gearbox manufacture date 31 10 43 pages
Renewing oil seal for right flange shaft, Golf and Touran from gearbox manufacture date 01 11 4, Golf Plus, Passat, Passat CC, C3 pages
Four-wheel drive - renewing flange shaft oil seals with gearbox and bevel box installed7 pages
- Renewing seal between gearbox and bevel box
- Assembly overview - seals, flange shaft mount and output flange mount in bevel box
- Renewing seal between gearbox and bevel box with bevel box removed
- Renewing bevel box output flange oil seal (bevel box removed)
- Resetting shim when renewing output flange
- Adjustment overview - manual gearbox
Differential5 pages
- 5-speed manual gearbox 0AH › Clutch, control › Repairing clutch mechanism, Passat, Golf and Golf Plus
6-speed manual gearbox 0AG97 pages
Technical data17 pages
Gearbox identification3 pages
- Overview - power transmission
- Calculating overall gear ratio "i"
General repair notes12 pages
Clutch, control29 pages
Gearbox mechanics,operation, construction,diff.34 pages
Repairing selector mechanism15 pages
- Installation position of selector mechanism
- Removing and installing gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf
- Repairing gear lever and selector housing (through 10.06)
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Plastic relay lever
Removing and installing gearbox, Golf4 pages
- Transporting gearbox
- Checking gear oil
Dismantling and assembling gearbox9 pages
- Overview - gearbox
- Assembly overview
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gear
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selec
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock13 pages
Renewing flange shaft oil seals with gearbox installed9 pages
Differential4 pages
5-speed manual gearbox 0A4120 pages
Technical data9 pages
Identification code, assembly allocation, capacities3 pages
- Overview - power transmission
- General repair notes
Clutch, control28 pages
Clutch operation15 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster
Removing and installing over-centre spring2 pages
Removing and installing clutch pedal2 pages
Removing and installing mounting bracket2 pages
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
Clutch release mechanism3 pages
Clutch10 pages
Clutch in connection with dual mass flywheel6 pages
- Identifying make of clutch, vehicles with 1.9 l - 66 kW turbo diesel engine and vehicles with 1.9 l - 77 kW turbo diesel engine
- Assembly overview - "Sachs" clutch
- Removing and installing "Sachs" clutch
- Assembly overview - "LuK" clutch
- Removing and installing "LuK" clutch
Clutch in connection with simple flywheel3 pages
Gearbox mechanics,operation, construction,diff.52 pages
Selector mechanism18 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
Removing and installing gear knob with gaiter and noise insulation2 pages
Assembly overview - Selector lever and selector housing3 pages
- Removing and installing selector mechanism
Removing and installing gearbox5 pages
Removing and installing gearbox, Golf 2004 ?4 pages
- Transporting gearbox
- Assembly overview - assembly mountings
Gearbox oil5 pages
Dismantling and assembling gearbox13 pages
- Overview - gearbox
- Assembly overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th gear
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
Assembly sequence - removing and installing cover for gearbox housing and 5th gear3 pages
Assembly sequence - Dismantling and assembling gearbox completely4 pages
Gearbox housing and clutch housing3 pages
Gearbox,mechanics,gears,shafts,internal operation12 pages
Final drive, differential, differential lock19 pages
Oil seals14 pages
Renewing left flange shaft oil seal with gearbox installed4 pages
- Distinguishing seals for right flange shaft
Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)4 pages
Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)4 pages
- Adjustment overview
6-speed manual gearbox 0A8 › Gearbox mechanics,operation, construction,diff. › Repairing selector mechanism2 pages
5-speed manual gearbox 0AF97 pages
Technical data18 pages
Clutch, control29 pages
Repairing clutch mechanism27 pages
- Overview
- Assembly overview - pedal cluster
Removing and installing over-centre spring, Golf 2004 ?4 pages
Removing and installing mounting bracket, Golf 2004 ?4 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
- Repairing clutch release mechanism
- Repairing clutch
Gearbox mechanics,operation, construction,diff.33 pages
Repairing selector mechanism15 pages
- Installation position of selector mechanism
- Removing and installing gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf
- Repairing gear lever and selector housing (through 10.06)
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Plastic relay lever
Removing and installing gearbox, Golf 2004 ?4 pages
- Transporting gearbox
- Checking gear oil
Dismantling and assembling gearbox9 pages
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock13 pages
Renewing flange shaft oil seals with gearbox installed9 pages
Differential4 pages
6-speed manual gearbox 02S, four-wheel drive138 pages
Technical data19 pages
Gearbox identification3 pages
- Overview - power transmission
General repair notes13 pages
Clutch, control38 pages
Repairing clutch mechanism, Golf28 pages
- Repairing clutch release mechanism
Repairing clutch9 pages
Gearbox mechanics,operation, construction,diff.49 pages
Repairing selector mechanism15 pages
- Installation position of selector mechanism
- Removing and installing gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf
- Repairing gear lever and selector housing (through 10.06)
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Plastic relay lever
Removing and installing gearbox, Golf5 pages
Removing and installing bevel box4 pages
Checking or topping up gear oil in bevel box4 pages
Dismantling and assembling gearbox13 pages
- Overview - gearbox
- Assembly overview
- Removing and installing cover for gearbox housing and 5th and 6th gears
- Removing and installing gearbox housing and shift mechanism
- Removing and installing input shaft, output shaft, differential, selector forks and bevel box
Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear3 pages
Assembly sequence - Dismantling and assembling gearbox completely4 pages
- Repairing gearbox housing and clutch housing
- Repairing gearbox housing cover
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation11 pages
Input shaft5 pages
Output shaft4 pages
Final drive, differential, differential lock21 pages
Renewing flange shaft oil seals with gearbox and bevel box installed9 pages
- Renewing seal between gearbox and bevel box with gearbox installed
- Renewing seal between gearbox and bevel box with gearbox removed
- Renewing bevel box output flange oil seal (bevel box removed)
Renewing polygon needle bearing and seal on right flange shaft4 pages
- Adjustment overview
Differential4 pages
6-speed manual gearbox 02Q four-wheel drive160 pages
Technical data20 pages
Gearbox identification3 pages
- Overview - power transmission
General repair notes14 pages
- Contact corrosion!
Repair instructions12 pages
Clutch, control50 pages
- Fault finding, power transmission
Repairing clutch mechanism, Golf23 pages
Repairing clutch release mechanism11 pages
Clutch - vehicles with turbo diesel engine10 pages
Clutch - vehicles with petrol engine5 pages
Gearbox mechanics,operation, construction,diff.57 pages
- Fault finding, power transmission
Repairing selector mechanism15 pages
- Installation position of selector mechanism
- Removing and installing gear knob and cover
- Repairing gear lever and selector housing (through 10.06)
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Adjusting selector mechanism
- Functional check
- Plastic relay lever
Removing and installing gearbox, Golf10 pages
Removing and installing gearbox, vehicles with turbo diesel engine4 pages
Removing and installing gearbox, vehicles with 6-cylinder petrol engines4 pages
- Transporting gearbox
- Checking gear oil in gearbox
Removing and installing bevel box, vehicles with 6-cylinder petrol engine and vehicles with turbo diesel engine without particle4 pages
Removing and installing bevel box, vehicles with turbo diesel engine and particle filter4 pages
Checking or topping up gear oil in bevel box4 pages
Dismantling and assembling gearbox11 pages
- Overview - gearbox
- Assembly overview
- Removing and installing gearbox housing and selector mechanism
- Removing and installing input shaft, output shafts, differential, bevel box and selector rods
Assembly order, gearbox "without” retaining ring A for input shaft sealing cover3 pages
Assembly order, gearbox "with” retaining ring A for input shaft sealing cover3 pages
- Repairing gearbox housing
- Repairing clutch housing
Repairing selector mechanism, gearbox side3 pages
- Repairing selector forks
Gearbox,mechanics,gears,shafts,internal operation15 pages
Input shaft3 pages
Dismantling and assembling input shaft2 pages
Output shaft for 1st through 4th gears6 pages
- Dismantling and assembling output shaft for 1st through 4th gears
Adjusting output shaft for 1st through 4th gears4 pages
Output shaft for 5th, 6th and reverse gears6 pages
- Dismantling and assembling output shaft for 5th, 6th and reverse gears
Adjusting output shaft for 5th, 6th and reverse gears4 pages
Final drive, differential, differential lock18 pages
Renewing flange shaft oil seals with gearbox and bevel box installed7 pages
- Renewing seal between gearbox and bevel box
- Renewing seal between gearbox and bevel box with bevel box removed
- Renewing bevel box output flange oil seal (bevel box removed)
- Adjustment overview
Differential4 pages
Propshaft and rear final drive67 pages
Technical data13 pages
Final drive, differential, differential lock54 pages
- Vehicle diagnosis, testing and information systemVAS 5051: Connecting and selecting function
Propshaft - Golf 2004 ? up to calendar week 26/075 pages
Propshaft - Golf 2004 ? from calendar week 27/07 onwards3 pages
Removing and installing rear final drive, Golf 2004 ?3 pages
Renewing oil seals for flange shafts3 pages
Renewing propshaft flange oil seal on rear final drive (final drive installed)4 pages
Checking function of Haldex coupling "Haldex generation II"7 pages
Checking function of Haldex coupling - vehicles with manual gearbox3 pages
Checking function of Haldex coupling - vehicles with dual clutch gearbox3 pages
Electrical and electronic components and their locations2 pages
Assembly overview - all-wheel drive control unitJ492, Golf 2004 ? and Passat 2006 ?8 pages
Removing and installing all-wheel drive control unitJ4923 pages
- Assembly overview - Haldex coupling
Removing and installing Haldex coupling, Golf 2004 ? and Passat 2006 ?3 pages
Assembly overview - dismantling and assembling Haldex coupling (generation II), Golf 2004 ? and Passat 2006 ?2 pages
Removing and installing oil filter for Haldex coupling, Golf 2004 ? and Passat 2006 ?3 pages
Checking oil level or topping up oil in rear final drive, Golf 2004 ? and Passat 2006 ?2 pages
Checking oil level or topping up oil in Haldex coupling (generation II), Golf 2004 ? and Passat 2006 ?3 pages
7-speed dual clutch gearbox 0AM109 pages
Technical data14 pages
- Gearbox identification
- Overview - power transmission
- Capacities
General repair notes9 pages
Clutch, control11 pages
Removing and installing dual clutch, gearboxes made up to 05.20115 pages
Removing and installing dual clutch, gearboxes made from 06..2011 onwards5 pages
- Removing and installing oil seals at clutch end
Gearbox mechanics,operation, construction,diff.54 pages
Selector mechanism13 pages
- Renewing gear oil
- Emergency release of selector lever
- Transporting gearbox
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism in vehicles up to 02.20095 pages
Selector mechanism from 03.2009 onwards3 pages
- Safety note on mechatronic unit for dual clutch gearboxJ743
- Overview - mechatronic unit
- Removing mechatronic unit for dual clutch gearboxJ743; gearbox is installed
- Moving mechatronic unit for dual clutch gearboxJ743 into »removal position« by hand
- Installing mechatronic unit for dual clutch gearboxJ743
- View on selector forks; mechatronic unit is removed
"Removing and installing gearbox" (erWin overview)11 pages
- Notes on different vehicles, different gearboxes
- Removing gearbox; Golf 2004 ?, Golf Plus 2005 ? and Cross Golf 1.4 l - 90, - 118 kW - TSI engine
- Removing gearbox; Golf 2004 and Golf Plus 2005 1.9 l - 77 kW - TDI engine
- Installing gearbox
Torque settings »Gearbox to engine« and notes on assembly mounting6 pages
- Transporting gearbox and securing to assembly stand
Gearbox,mechanics,gears,shafts,internal operation25 pages
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
Dismantling and assembling output shaft 1 - overview5 pages
Dismantling and assembling output shaft 2 - overview4 pages
Dismantling and assembling output shaft 3 - overview4 pages
- Calculating shims for gearbox housing
- Removing and installing parking lock
Final drive, differential, differential lock › Oil seals5 pages
6-speed dual clutch gearbox 02E87 pages
Technical data19 pages
Clutch, control8 pages
- Assembly overview - dual clutch
Removing and installing the dual clutch7 pages
Gearbox mechanics,operation, construction,diff.42 pages
Electrical and electronic components and their locations DSG4 pages
- Removing and installing gearbox oil cooler
- Removing and installing oil pump
- Renewing selector shaft lever oil seal with gearbox removed
- Emergency release of selector lever
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism from 03.2009 onwards3 pages
"Removing and installing gearbox"7 pages
- Removing gearbox, Golf 2004 ? with 1.9 l - 77 kW diesel engine, with 2.0 l - 100 and 103 kW diesel engine
- Removing gearbox, Golf 2004 ? with 125 kW - 2.0 l diesel engine
- Removing gearbox, Golf 2004 ? with 1.4 l - 103 kW and 125 kW petrol engine
- Removing gearbox, Golf 2004 ? with 147 kW - 2.0 l petrol engine
- Removing gearbox, Golf 2004 ?, with 3.2 l - V6 engine (R32 four-wheel drive)
- Installing gearbox
Torque settings »gearbox to engine«3 pages
Torque settings (ELSA)2 pages
- Torque settings and notes concerning engine mountings
- Torque settings and notes concerning engine mountings
- Torque settings and notes concerning engine mountings
- Transporting gearbox and securing to assembly stand
- Removing and installing bevel box, Golf 2004 ? and Passat 2006 ?
Oil and oil filter4 pages
- Gearbox,mechanics,gears,shafts,internal operation › Currently, no repairs can be made to gears and shafts
Final drive, differential, differential lock17 pages
Overview - seals2 pages
Renewing oil seal for left flange shaft - front and four-wheel drive3 pages
- Renewing oil seal for propshaft drive flange at bevel box
Assembly overview - Flange shafts and seals on bevel box6 pages
Checking and topping up gear oil in bevel box3 pages
- Checking function of Haldex coupling
- Propshaft and rear final drive
5-speed manual gearbox 02R Volkswagen R GmbH2 pages
Propshaft and rear final drive Volkswagen R GmbH32 pages
- Technical data › Identification codes, assembly allocation, capacities - Golf 2004 ? and Passat 2006 ?
Final drive, differential, differential lock31 pages
- Electrical/electronic components and their locations
- Propshaft
Removing and installing propshaft2 pages
- Removing and installing propshaft - Golf 2004 ?
- Removing and installing propshaft - Golf 2004 ?
- Removing and installing propshaft - Golf 2004 ?
- Removing and installing propshaft - Golf 2004 ?
Removing and installing rear final drive2 pages
- Removing and installing rear final drive - Golf 2004 ?
- Removing and installing rear final drive - Golf 2004 ?
Renewing bonded rubber bush on rear final drive2 pages
- Renewing bonded rubber bush on rear final drive - Golf
- Renewing bonded rubber bush on rear final drive - Golf
- Renewing oil seals for flange shafts (rear final drive installed)
Checking function of Haldex coupling "Haldex generation II"3 pages
Assembly overview - all-wheel drive control unitJ492 - Golf 2004 ? and Passat 2006 ?8 pages
Removing and installing all-wheel drive control unitJ4923 pages
Removing and installing Haldex coupling - Golf 2004 ? and Passat 2006 ?4 pages
Assembly overview - dismantling and assembling Haldex coupling (generation II) - Golf 2004 ? and Passat 2006 ?3 pages
- Checking oil level or topping up oil in rear final drive - Golf 2004 ? and Passat 2006 ?
Checking oil level or topping up oil in Haldex coupling (generation II) - Golf 2004 ? and Passat 2006 ?3 pages
6-speed manual gearbox 02Q Volkswagen R GmbH33 pages
- Technical data › Gearbox identification
Clutch, control25 pages
Repairing clutch mechanism21 pages
- Overview
- Assembly overview - pedal cluster
Removing and installing clutch pedal - Golf 2004 ?4 pages
Removing and installing mounting bracket - Golf 2004 ?4 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch mechanism
- Bleeding clutch mechanism
Gearbox mechanics,operation, construction,diff.7 pages
- Dismantling and assembling gearbox
Removing and installing gearbox, Golf 2004 ?5 pages
- Front-wheel drive - repairing clutch housing
6-speed dual clutch gearbox 02E Volkswagen R GmbH97 pages
Technical data22 pages
General repair notes12 pages
Code - engine allocation3 pages
- Capacity
Clutch, control7 pages
Gearbox mechanics,operation, construction,diff.44 pages
Electrical and electronic components of the dual clutch gearbox (DSG®) and their locations9 pages
- Electrical and electronic components and their locations
- Removing and installing mechatronic unit for dual clutch gearboxJ743 (gearbox installed)
Removing and installing mechatronic unit for dual clutch gearboxJ743 (gearbox removed)3 pages
Removing and installing gearbox input speed senderG182 and oil temperature sender in multi-plate clutchG5093 pages
- Renewing seal on gearbox selector lever
- Emergency release of selector lever
- Removing and installing knob
Selector mechanism from 03.2009 onwards3 pages
Removing and installing gearbox8 pages
General notes on removing and installing gearbox2 pages
- Removing gearbox, Golf 2004 ?, with 2.0 l engine (front-wheel drive)
- Removing gearbox, Golf 2004 ?, with 3.2 l V6 engine (all-wheel drive)
- Removing gearbox, Passat 2011 ? with 3.6 l V6 engine (all-wheel drive)
- Transporting gearbox and securing to assembly stand
- Installing gearbox
Torque settings and note on engine mountings3 pages
- Removing and installing bevel box, Golf 2004 ? and Passat 2006 ? with V6 engine
- Removing and installing bevel box , Passat 2011 ? with 3.6 l V6 engine
Oil and oil filter4 pages
- Gearbox,mechanics,gears,shafts,internal operation › Currently, no repairs can be made to gears and shafts.
Final drive, differential, differential lock23 pages
- Overview - seals
Renewing seals for flange shaft or stub shaft13 pages
Renewing oil seal for left flange shaft - front and all-wheel drive3 pages
Renewing seals for right flange shaft or stub shaft - front-wheel drive3 pages
- Renewing oil seal for right flange shaft - all-wheel drive
- Dismantling and assembling flange shaft
Checking and topping up gear oil in bevel box3 pages
- Checking oil level in front bevel box - all-wheel drive
- Renewing oil seal for propshaft drive flange at bevel box
Assembly overview - Flange shafts and seals on bevel box6 pages
- Checking function of Haldex coupling
- Propshaft and rear final drive