Freelander Service Procedures
PANEL REPAIRS
77-2-30 REPAIRS
Front sidemember (complete)
In this procedure, the front sidemember closing
panel and the related crossmember to sidemember
gusset plate are replaced in conjunction with the front
sidemember.
Remove
1. Disconnect battery earth lead.
2. Disconnect alternator.
3. Disconnect all ECUs.
4. Remove road wheel(s).
5. Remove underbelly panel.
6. Remove front bumper valance.
Bumper - assembly - front - up to 04MY.
7. Remove front bumper armature.
8. Remove radiator.
COOLING SYSTEM - K SERIES KV6,
9. Remove PAS fluid cooler.
STEERING, REPAIRS, Oil cooler -
10. Remove headlamp.
11. Release wiring to headlamp and position aside.
12. Remove engine bay shield.
13. Remove front wheel arch liner.
14. Remove front suspension rear beam.
15. Remove engine and gearbox.
ENGINE - K SERIES KV6, REPAIRS,
Engine and automatic gearbox - up to 03MY.
16. Remove PAS rack.
17. Remove fascia.
18. LH side: Remove front bumper LH support
bracket.
19. LH side: Remove LH engine mounting from
body.
21. LH side: Remove air intake hose.
22. LH side: Remove horn.
23. RH side: Remove front bumper RH support
bracket.
24. RH side: Remove RH engine mounting from
body.
25. RH side: Remove windscreen washer
26. Driver's side: Remove passenger
compartment fuse box.
27. Driver's side: Remove brake pedal box and
brake servo.
28. Driver's side: Remove clutch pedal box.
29. Remove treadplate from front door aperture.
Release front carpet and position aside.
30. Remove insulation pads from engine bulkhead.