Freelander Service Procedures
PANEL REPAIRS
REPAIRS 77-2-31
Repair
1. Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
Refit
1. Fit insulation pads to engine bulkhead.
2. Position front carpet and fit treadplate to front
door aperture.
3. Driver's side: Fit clutch pedal box.
4. Driver's side: Fit brake pedal box and brake
servo.
5. Driver's side: Fit passenger compartment fuse
box.
6. LH side: Fit horn.
7. LH side: Fit air intake hose.
8. LH side: Fit battery. Do not connect battery
earth lead.
9. LH side: Fit LH engine mounting to body.
10. LH side: Fit front bumper LH support bracket.
11. RH side: Fit windscreen washer reservoir.
12. RH side: Fit RH engine mounting to body.
13. RH side: Fit front bumper RH support bracket.
14. Fit fascia.
15. Fit PAS rack.
ENGINE - K SERIES KV6, REPAIRS,
Engine and automatic gearbox - up to 03MY.
17. Fit front suspension rear beam.
18. Fit front wheel arch liner.
19. Fit engine bay shield.
20. Fit headlamp.
21. Secure headlamp wiring.
22. Fit PAS fluid cooler.
STEERING, REPAIRS, Oil cooler -
23. Fit radiator.
COOLING SYSTEM - K SERIES KV6,
24. Fit front bumper armature.
25. Fit front bumper valance.
Bumper - assembly - front - up to 04MY.
26. Fit underbelly panel.
27. Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
28. Connect all ECUs.
29. Connect alternator.
30. Connect battery earth lead.