Flywheel

FLYWHEEL

Service repair no - 12.53.07

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove LH road wheel.
3. Remove clutch assembly. See CLUTCH, Repairs.

4. Remove bolt securing CKP sensor and release sensor from gearbox mounting plate.
5. Remove and discard 6 bolts securing flywheel to crankshaft.
6. Remove flywheel locking pin tool 18G 1523.
7. Using assistance, remove flywheel from crankshaft.

NOTE: Dowel located.

Refit

1. Using an old flywheel retaining bolt with saw cuts at 45° to bolt shank, clean old adhesive from thread of flywheel bolt holes in crankshaft.
2. Clean flywheel and mating face of crankshaft.
3. Clean dowel and dowel hole.
4. Using assistance, fit flywheel to crankshaft.
5. Fit flywheel locking pin tool 18G 1523.
6. Fit NEW bolts securing flywheel to crankshaft and working in a diagonal sequence tighten bolts to 15 Nm + 90 °.
7. Clean CKP sensor and mating face.
8. Fit CKP sensor, fit and tighten bolt to 8 Nm.
9. Fit clutch assembly. See CLUTCH, Repairs.
10. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
11. Remove stand(s) and lower vehicle.