Models fitted with air conditioning

49. Reposition engine harness and secure clips to camshaft upper front cover.
50. Connect engine harness to main harness multiplugs and secure to mounting bracket.
51. Connect IAT sensor multiplug.

Models fitted with air conditioning

52. Connect multiplug to compressor.
53. Connect multiplug to oil temperature sensor.

All models

54. Fit supply lead to No.2 glow plug and secure with nut.
55. Secure engine harness to dipstick tube bracket.
56. Connect oil pressure switch multiplug.
57. Connect coolant temperature gauge sensor connector.
58. Connect coolant temperature sensor multiplug.
59. Connect alternator lead and secure with nut.
60. Connect alternator multiplug.
61. Connect No.1 injector needle lift sensor multiplug.
62. Connect fuel injection pump multiplugs.
63. Position clutch slave cylinder to gearbox mounting plate and tighten bolts to 45 Nm.
64. Fit push rod to slave cylinder and release lever and secure with clevis pin, washer and ’R’ clip.
65. Connect CKP sensor multiplug and secure to mounting bracket.
66. Connect multiplug to speed sensor.
67. Position earth lead to gearbox and secure with bolt.
68. Fit turbocharger hose to intercooler and secure with clip.
69. Connect hose to turbocharger pipe and secure with clip.
70. Connect expansion tank return pipe to radiator and secure with clip.
71. Fit air intake hose to intercooler and secure with clip.
72. Connect air intake hose to inlet manifold and secure with clip.
73. Fit air intake hose to turbocharger and secure with clip.
74. Connect breather hose to camshaft cover and secure with clip.
75. Connect mass air flow sensor multiplug.
76. Connect battery lead to starter solenoid and secure with nut.
77. Connect starter solenoid connector.
78. Connect reverse lamp switch connectors.
79. Fit top starter motor bolt and tighten to 85 Nm.
80. Fit engine acoustic cover. See BODY, Exterior fittings.
81. Fit air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - EDC, Repairs.
82. Connect battery leads, earth lead last.
83. Fill gearbox with oil.
84. Fill engine with oil.
85. Fill cooling system. See COOLING SYSTEM - ’L’ SERIES, Adjustments.
86. Fill power steering system. See STEERING, Adjustments.
87. Fit underbelly panel. See BODY, Exterior fittings.
88. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
89. Lower vehicle.
90. Tighten damper pinch bolts to 44 Nm and fork bolts to 65 Nm.
91. Check front wheel alignment. See REPAIR MANUAL - Steering, Adjustments

Models with air conditioning

92. Replace receiver/drier See AIR CONDITIONING, Repairs.
93. Recharge air conditioning system. See REPAIR MANUAL - Air Conditioning, Adjustments