Workshop Manuals Factory service & repair Land Rover
01 Introduction02 General specification data03 Supplementary restraint system04 Chassis and body05 Panel repairs
Land Rover Discovery Body Repair Manual (1995 on)04 · Chassis and body
04 · Body & interior

Lock barrel and number plate light housing Refit

Make
Land Rover
Model
Discovery Body Repair Manual
Year
1995 on
Section
Repair › Lock barrel and number plate light housing Refit
Chassis and bodyLock barrel and number plate light housing Refit

Lock barrel and number plate light housing Refit

Disassemble 29. Fit the outer handle to the door and secure from

NOTE: The lock barrel can only be 30. Fit the lock barrel and number plate light housing removed from its housing when the lock barrel and number plate light housing is

removed from the door.

  1. Remove the bolt securing the lock barrel mounting bracket to the housing and withdraw the assembled barrel and bracket.
  2. Remove the ’O’ ring seal from inside the 31. Connect the number plate light leads to the door housing.
  3. Fit the logo to the aperture in the housing.
  4. Fit the fulcrum and connecting rod to the barrel
Removed from the door. – Fit the fulcrum and connecting rod to the barrel
  1. Fit the lock and assembled outer ’Y’ lever,
  2. Fit the connecting rod from the outer handle
  3. Fit the childproof lock actuator and check that it
  4. Insert the remote button and rod to the location
  5. Offer up the assembled inner ’Y’ lever and
  6. Locate the barrel stem in the insert on the
  7. Secure the bracket with the four screws; fitting
  8. Remove the spring clip securing the barrel to the bracket and withdraw the barrel and stem assembly from the bracket complete with seal. 41. Attach the remote button and the actuator
  9. Remove the ’U’ clip securing the stem to the barrel and detach the seal from the inner face of 42. Fit the inner release handle and attach the the barrel.
  10. If the lock barrel and number plate light housing 43. Refit the vapour protective sheet, door trim panel is being renewed, remove the number plate lights, harness and the housing mounting bracket, from the existing housing and fit them to the new housing.

Reassemble

  1. Fit the stem to the barrel and secure with the ’U’ clip.
  2. Position a new seal on the inner face of the barrel, insert the stem and barrel into the mounting bracket and secure with the spring clip.
  3. Place a new ’O’ ring seal on the inner face of the barrel aperture in the housing.
  4. Insert the assembled bracket and barrel into its location in the housing, taking care not to disturb the seal, and secure with the bolt.

the inside with the two nuts and washers.

by inserting the number plate light leads through the aperture in the door panel and locating the rubber grommet in the aperture. Insert the barrel stem through the door, locate the housing on the door panel, ensure that the seal seats correctly, and secure with the single bolt and washer through the logo aperture.

harness.

stem and secure with secure with the ’E’ clip.

secure the lock with the three screws, locate the ’Y’ lever pivot and secure with the pin.

lever to the outer ’Y’ lever.

is functioning.

in the door.

bracket, attach the barrel connecting rod to the top clip of the upper leg and the rod from the lock to the lower clip of the upper leg.

bracket.

the door pull mounting bracket under the heads of the top two screws.

connecting rods to the ’Y’ lever.

connecting rod to the lock.

and door pull.

Parts & tools for this job For 1995 Land Rover Discovery

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