Camshaft Housing Installation (Engine mechanics - 1.3L Diesel)

Make

Vauxhall

Model

Astra J

Section

Engine mechanics - 1.3L Diesel › Repair Instructions › Camshaft Housing Installation

EngineCamshaft Housing Installation

Camshaft Housing Installation Special Tools EN-46781   Fixing Tool Camshaft For equivalent regional tools, refer to Special Tools .            Note:  The EN-46781   fixing tool (1) must be install in horizontal position. 1. Install the EN-46781   fixing tool (1) on the exhaust side and intake side.            2. Install a NEW camshaft housing gasket (4). 3. Install the camshaft housing (3). 4. Loosely install the 2 camshaft housing studs (1). Note:  Mind the different bolt length. 5. Loosely install the 16 camshaft housing bolts (2).            Note:  Use a rubber mallet to adjust the camshaft housing. The overhang at the timing side should be under 0.1 mm (0.00394 in) . 6. Alignment the camshaft housing (1) to the cylinder head (3) with a straightedge (2). Caution: Refer to Fastener Caution            7. Tighten the 16 camshaft cover bolts and the 2 camshaft cover studs in sequence as shown and first step:   •  For camshaft housing bolts M7 to 12 N·m (106 lb in) .   •  For camshaft housing studs M8 to 15 N·m (11 lb ft) . 8. Tighten the 16 camshaft cover bolts and the 2 camshaft cover studs in sequence as shown and final step:   •  For camshaft housing bolts M7 to 18 N·m (13 lb ft) .   •  For camshaft housing studs M8 to 25 N·m (18 lb ft) .            9. Install the glow plug wiring harness bracket (1). 10. Install the 2 glow plug wiring harness bracket bolts (2) and tighten to 22 N·m (16 lb ft) .            11. Install the engine control module wiring harness bracket (1) right side. 12. Install the engine control module wiring harness bracket bolt (2) and tighten to 22 N·m (16 lb ft) .            13. Install the engine control module wiring harness bracket (1) left side. 14. Install the engine control module wiring harness bracket bolt (2) and tighten to 22 N·m (16 lb ft) .

11 Engine