Engine Support Fixture (Engine mechanics - 1.3L Diesel)

Make

Vauxhall

Model

Astra J

Section

Engine mechanics - 1.3L Diesel › Repair Instructions › Engine Support Fixture

EngineEngine Support Fixture

Engine Support Fixture Special Tools •  EN-47649   Engine Bridge •  EN-47649-100   Engine Bridge Feet •  EN-47650   Retainer Frame •  EN-47650-050   Mounting Rail •  EN-47650-30   Extension •  EN-47650-250   Front Adapter •  EN-47650-300   Rear Adapter For equivalent regional tools refer to, Special Tools . Assemble EN-47649 Engine Bridge Install the EN-47649-100   feet (4) to the EN-47649   bridge (1). 1. Tighten the mounting bolt (2) and the nut (6) on both sides.   Put washer (5) under the nut on both sides. 2. Tighten the adjustment screw (3) when the bridge is adjusted vertical on both sides. Assemble and Adjustment of EN-47650 - Retainer Frame            •  Pre-assemble the EN-47650-250   adapter (1) by following manufacturer's instructions. Note:  Pre-assemble special tool assembly outside the vehicle, in accordance with the table. •  Pre-assemble the EN-47650   frame off vehicle. Measurement Dimension a 1425 mm (56 in) b 510 mm (20 in) c 425 mm (17 in) d 140 mm (5.5 in)   1. Install the EN-47650-30   extension bars (1, 6) of the frame set to the EN-47650   frame . Note:  Outer bars of the EN-47650   frame MUST be arranged parallel. 2. Tighten the hexagons (2, 6) on both sides. 3. Adjust the height of the EN-47650   frame .   •  Tighten the hexagons (3, 5) on both sides   •  Adjust height with the hexagons (4) on both sides Installation Procedure            1. Use long arm (1) of EN-47650-300   adapter for this operation.            Caution: To avoid paint damage, use protective covers on the fenders. Note:  Do NOT tighten fasteners of the EN-47650-300   adapter . 2. Install the EN-47650-300   adapter (1) to the hole (2) in the front compartment rail.            3. With the aid of an assistant install the EN-47650   frame (1) to the vehicle. If necessary readjust the EN-47650   frame (1) for appropriate fitting.            4. Tighten the rear side of EN-47650   frame :   4.1 Insert the safety pins (2) through the EN-47650-300   adapters and the side bar to prevent movement.   4.2 Tighten the EN-47650   frame to the EN-47650-300   adapters with mounting bolts (1).   4.3 Tighten the bolts (3, 4).              4.4 Tighten outer bolts (1) EN-47650-300   adapters .   4.5 Retighten ALL hexagons of the EN-47650   frame .            5. Tighten the front side of the EN-47650   frame :   5.1 Align the hook (1) with thumb wheel (2) to upper tie bar.   5.2 Tighten the hook (1) to upper tie bar, using the thumb wheel (4).   5.3 Tighten bolts at clamping piece (3).            Note:  EN-47650-050   rail is equipment of the EN-47650   frame and enclosed in the EN-47650   frame tool kit. 6. Install the EN-47650-050   rail (4) to the EN-47650   frame .   Secure the EN-47650-050   rail (4) with the safety pins (3). Note:  Secure the chain boxes with hook chains on the outside of engine bride. 7. Install the EN-47649   bridge (5) with the aid of an assistant onto the EN-47650-050   rail (4).   Secure the EN-47649   bridge (5) with the safety pins (2). 8. When the tool assembly EN-47650   frame and EN-47649   bridge is under load, adjust complete assembly and retighten ALL fasteners. Removal Procedure            Note:  Secure the chain boxes with hook chains on the outside of engine bride. 1. Remove the EN-47649   bridge (5) with the aid of an assistant.   Remove the safety pins (2). Note:  EN-47650-050   rail is equipment of the EN-47650   frame and enclosed in the EN-47650   frame tool kit. 2. Remove the EN-47650-050   rail (4) from the EN-47650   frame .   Remove the safety pins (3).            3. Remove the front side of the EN-47650   frame :   •  Loosen the bolts from the clamping piece (3).   •  Loosen the hook (1) with thumb wheel (2) and turn the hook 90° from the upper tie bar.            4. Loosen the rear side of the EN-47650   frame :   4.1 Loosen the EN-47650   frame from the EN-47650-300   adapters with mounting bolts (1).   4.2 Remove the safety pins (2) from the EN-47650-300   adapters and the side bars.            5. With the aid of an assistant remove the EN-47650   frame (1) from the vehicle.            6. Remove the EN-47650-300   adapter (1) from the front compartment rail.            7. Clean the contact surfaces (1) from the EN-47650   frame on the upper tie bar with solvent.

11 Engine