Polo Mk3: Running gear
Also for this vehicle: Polo Mk4, Polo Mk5.
Steering & suspension
Body & interior
Engine
General
Transmission
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Brake systems153 pages
Technical data17 pages
Technical data14 pages
Brakes ? 09.998 pages
- Vehicles with VW I front brake calipers
- Vehicles with VW II front brake calipers with pads with retaining springs 5
- Vehicles with VW II front brake calipers
- Vehicles with Girling/Lucas front brake calipers
- Vehicles with Lucas front brake calipers
- Vehicles with rear drum brakes
- Vehicles with rear drum brakes
- Vehicles with rear disc brakes
Brakes 10.99 ?5 pages
- Vehicles with VW II front brake calipers
- Vehicles with Lucas front brake calipers
- Vehicles with Lucas front brake calipers
- Vehicles with rear drum brakes
- Vehicles with rear disc brakes
ABS, ADR, TCS, EDL, ESP56 pages
Anti-lock brake system (ABS) ITT Mark 04 GI3 pages
Assembly overview - hydraulic unit, brake servo/brake master cylinder6 pages
- Connecting brake lines from tandem brake master cylinder to hydraulic unit
Removing and installing control unit and hydraulic unit4 pages
Anti-lock brake system (ABS) and anti-lock brake system with electronic differential lock (ABS/EDL) ITT Mark 20 GI and ITT Mark6 pages
- General information on this ABS
Distinguishing features of ABS ITT Mark 20 GI/ITT Mark 20 IE3 pages
- Notes for repairs on ABS, ABS/EDL
Removing and installing parts of ABS system on front and rear axles33 pages
Removing and installing parts of ABS system on front axle, VW I brake caliper7 pages
Removing and installing parts of ABS system on front axle, VW II brake caliper7 pages
Removing and installing parts of ABS system on front axle, Girling/Lucas brake caliper8 pages
- Removing and installing speed sensor on front axle
- Removing
- Installing
- Checking or removing and installing rotor on front axle
- Removing and installing front speed sensor wiring
- Removing
- Contact assignment of T25 connector for wiring harness/control unit J104
- ABS/EDL/TCS/ESP Mark 20 IE T47 connector assignment
Removing and installing parts of ABS system on rear axle (vehicles with drum brakes)5 pages
Removing and installing parts of ABS system on rear axle (vehicles with disc brakes)5 pages
Removing and installing parts of ESP system8 pages
Brake, brake mechanics41 pages
Repairing front brakes12 pages
Repairing rear brakes, drum brakes10 pages
Repairing rear brakes (disc brakes)7 pages
- Removing and installing handbrake cable (drum brakes)
- Removing and installing handbrake cable (disc brakes)
- Assembly overview - handbrake lever
Assembly overview - brake pedal9 pages
Adjusting brake light switch3 pages
Brakes, hydraulics, regulator, servo39 pages
Repairing front brake caliper, VW I and VW II brake caliper4 pages
Repairing Girling/Lucas front brake caliper4 pages
Repairing rear brake caliper7 pages
Removing and installing piston for rear brake caliper4 pages
- Assembly overview - Brake pressure regulator
Checking and adjusting brake pressure regulator4 pages
Bleeding brake system6 pages
Bleeding brake system using brake filling and bleeding unit VAS 5234 or V.A.G 18693 pages
- Bleeding brake system without brake filling and bleeding unit
- Changing brake fluid
Assembly overview - brake servo/ brake master cylinder3 pages
Assembly overview - brake master cylinder/brake servo for vehicles with ABS/EDL/TCS/ESP4 pages
Running gear, axles, steering80 pages
Technical data › Technical data5 pages
Front suspension, drive shafts22 pages
Servicing front suspension15 pages
- I - Assembly overview sub-frame, anti-roll bar, wishbone
- Allocating anti-roll bar >09.99
- Allocating anti-roll bar 10.99 >
- Ball joint installation position; 13" running gear
- Ball joint installation position; 14" running gear
- Checking swivel joint
- Removing and installing ball joint
- Removing and installing sub-frame >09.99
- Removing and installing sub-frame 10.99 >
- II - Assembly overview wheel bearing, suspension strut
- Pressing front wheel bearing out and in with wheel bearing housing installed
- Removing and installing drive shafts
- Servicing front suspension strut>09.99
- Servicing front suspension strut 10.99>
Servicing drive shaft7 pages
Rear suspension, drive shaft13 pages
Servicing rear axle7 pages
Servicing wheel bearings6 pages
Wheels, tyres. axle align › Vehicle alignment6 pages
Steering34 pages
Airbag, steering wheel, steering column14 pages
- Assembly overview driver's airbag, steering wheel>09.99
- Removing and installing airbag unit>09.99
- Removing and installing steering wheel>09.99
- Removing and installing coil connector with slip ring>09.99
- Assembly overview driver's airbag, steering wheel 10.99>
- Removing and installing driver's airbag unit 10.99 >
- Removing and installing steering wheel 10.99>
- Removing and installing coil connector with slip ring 10.99>
- Removing and installing coil connector with slip ring; vehicles with ESP 10.99>
- Removing and installing column tube with steering column
- Assembly overview steering column, column tube; >Vehicle identification No. 6N V 300 000
- Dismantling and assembling column tube and steering column
- Assembly overview steering column, column tube; Vehicle identification No. 6N W 000 001>
- Dismantling and assembling column tube and steering column
Servicing power assisted steering10 pages
- Checking pump delivery pressure
- Removing and installing power assisted steering box
- Assembly overview power assisted steering box
- Assembly overview hydraulic pipes, power assisted steering box; RHD vehicles
- Removing and installing track rod
- Modified track rod ball joints
- Modified track rods
- Checking left-hand track rod length and if necessary adjusting
- Checking play, security and boots on tie rod ends
Assembly overview vane pump, reservoir, hydraulic pipes3 pages
Running gear self-diagnosis for ABS › Self diagnosis, V.A.G Inspection Service58 pages
- Electrical/electronic components and fitting locations
- Faults displayed by warning lamps K47 and K118
Performing self diagnosis13 pages
- Test prerequisites for self-diagnosis
- Safety precautions
- Connecting fault reader V.A.G 1551 and selecting functions
- Connecting Vehicle Diagnosis, Testing and Information System VAS 5051 and selecting ABS control unit
- List of selectable functions
- Interrogating fault memory
- Automatic test sequence
- Fault table
- Erasing fault memory, ending output
- Coding control unit
- Read measured value block
- Final control diagnosis
Electrical check of ABS ITT Mark 04 GI4 pages
Self-diagnosis function ITT Mark 20 GI and ITT Mark 20 IE6 pages
- Function
- Distinguishing features of ABS ITT Mark 20 GI / ITT Mark 20IE and ABS/EDL ITT Mark 20 GI / ITT Mark 20 IE
- Technical data of self-diagnosis
- Safety precautions and fundamental points regarding fault finding
- Fault finding with fault reader V.A.G 1551 or tester VAS 5051 on ABS and ABS/EDL, ITT Mark 20 GI and ITT Mark 20 IE (flow chart)
Electrical check of ABS, ABS/EDL ITT Mark 20 GI and ITT Mark 20 IE4 pages
ITT Mark 30 IE self-diagnosis function6 pages
Electrical check of ABS ITT Mark 30 IE4 pages
Function of self-diagnosis, ABS/EDL/TCS/ESP ITT Mark 20 IE6 pages
- Faults displayed by warning lamps K 47, K118 and K155
Electrical check of ABS/EDL/TCS/ESP ITT Mark 20 IE5 pages
- Definitions
Guide for using trailers › Technical data23 pages
Technical prerequisites13 pages
- Notes on operation and driving
- Drawbar load details
- Legal requirements
- Polo 1995 ?
Wheels and Tyres Guide - Archive › Wheels, tyres. axle align120 pages
- General notes on wheels and tyres (passenger cars)
Legislative and technical conditions for converting wheel and tyre combinations6 pages
Documents and codes/designations4 pages
Useful information regarding tyres13 pages
- Identification markings on the tyre sidewall
- Explanation of tyre markings
- Speed ratings for tyres
- Undulations
- Tyre storage
- Tyre ageing
- Winter tyres
- Winter tyres with speed symbol "V"
- Extra Load (XL) V winter tyres
- Maximum speeds for V and Extra Load (XL) winter tyres
- Reinforced and Extra Load (XL) tyres
- Snow chains
Tyre wear/ mileage for passenger car tyres13 pages
Rough running caused by wheels/tyres12 pages
- Causes of rough running
- Balancing wheels
- Conducting a road test before balancing wheels
- Balancing wheels on stationary wheel balancing machine
- Vibration control systemVAS 6230
- Finish balancer
- Radial and lateral runout of wheels and tyres
- Checking radial and lateral runout on wheels and tyres with tyre gaugeV.A.G 1435
- Checking radial and lateral runout on wheel rim
- Matching
- Flat spots caused by storage or handling
Tyre damage11 pages
Tyres with run-flat properties5 pages
- Rolling resistance optimised tyres
Facts about disc-type wheels (passenger cars)14 pages
- Design of disc-type wheel
- Data on wheel rims
- Wheel rims - pitch circle diameter
- Split rim composite wheels
- Alloy wheels with exchangeable trim elements
Alloy wheels with exchangeable trim elements (Zaragoza)5 pages
- Care and maintenance of alloy wheel rims
- Restoring alloy wheels
- The valve
Fitting and removing wheels4 pages
Polo model year 1995 to model year 200118 pages
- Polo, type 6N up to and including 07.95
- Polo, type 6N from 08.95 up to and including model year 1996
- Polo, type 6N from model year 1997 to model year 1999
Wheel allocation for Polo, type 6N from 08.95 to model year 19995 pages
- Polo, type 6N from model year 2000 to model year 2001
Wheel allocation for Polo, type 6N from model year 2000 to model year 20015 pages
- Breakdown set for VW Vehicles
- Temporary spare tyres and wheels for VW vehicles