5 Series E39 525tds Touring (M51): 2 Repair Instructions
Also for this vehicle: 5 Series E39 520d (M47) SAL, 5 Series E39 520d (M47) TOUR, 5 Series E39 520i (M52) SAL, 5 Series E39 520i (M52) TOUR, 5 Series E39 520i (M52TU) SAL, 5 Series E39 520i (M52TU) TOUR, 5 Series E39 520i (M54) SAL, 5 Series E39 520i (M54) TOUR, 5 Series E39 523i (M52) SAL, 5 Series E39 523i (M52) TOUR, 5 Series E39 523i (M52TU) SAL, 5 Series E39 523i (M52TU) TOUR, 5 Series E39 525d (M57) SAL, 5 Series E39 525d (M57) TOUR, 5 Series E39 525i (M54) SAL, 5 Series E39 525i (M54) TOUR, 5 Series E39 525td (M51) SAL, 5 Series E39 525tds (M51) SAL, 5 Series E39 528i (M52) SAL, 5 Series E39 528i (M52) TOUR, 5 Series E39 528i (M52TU) SAL, 5 Series E39 528i (M52TU) TOUR, 5 Series E39 530d (M57) SAL, 5 Series E39 530d (M57) TOUR, 5 Series E39 530i (M54) SAL, 5 Series E39 530i (M54) TOUR, 5 Series E39 535i (M62) SAL, 5 Series E39 540i (M62) SAL, 5 Series E39 540i (M62) TOUR, 5 Series E39 M5 (S62) SAL.
Maintenance
General
Diagnostics
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
0 Maintenance And General Data93 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- BMW Service-inspection (diesel Vehicles)2
- Pre-delivery Check2345
- Lifting Vehicle With A Lifting Platform
- Notes On Using Repair Instructions, Technical Data, Tightening Torques
- Raising Vehicle With Trolley Jack (vehicle Equipped With Jacking Point)2
- Symbols Used And Information In Repair Instructions2
- Checking Water Drain Under Brake Booster For Contamination, Cleaning If Necessar
- Air Cleaner: Replacing Air Cleaner Element (shorten Replacement Interval Accordi
- Battery: Check Display (magic Eye); If Necessary, Recharge Battery
- Battery: Checking Acid Level, Topping Up With Distilled Water If Necessary
- Body And Underbody: Checking For Corrosion And Damage
- Body And Underbody: Checking For Corrosion And Damage - Except Cavities
- Brake And Clutch Hydraulic System: Checking Fluid Level, Topping Up If Necessary
- Brake Lines And Connections: Visual Inspection For Leaks, Damage And Correct Pos
- Changing Automatic Transmission Fluid
- Changing Brake Fluid
- Changing Coolant
- Changing Differential Oil
- Changing Engine Oil And Oil Filter
- Changing Manual Transmission (gear) Oil
- Checking Clutch Drive Plate For Wear
- Checking Coolant Level In Event Of Topping Up: Checking Concentration
- Checking Handbrake Lever Travel, Adjusting According To Setting Specifications I
- Checking Horn, Headlight Flashers And Hazard Warning System
- Checking Instrument And Indication Field Lighting, Heater Blower
- Checking Lighting System
- Checking Roadworthiness
- Coolant Hoses: Visual Inspection For Leaks
- Diagnostic Brief Test
- Draining Water Separator
- Exhaust System: Checking Condition, Mounting And Inspecting For Leaks
- Fault Memory Interrogation
- Front And Rear Brake Linings: Checking Lining Thickness With Measuring Gauge
- Fuel Cooler: Checking For External Contamination, Cleaning If Necessary
- Fuel Lines, Fuel Tank And Fuel Hoses: Visual Inspection For Routing, Condition A
- Heating/air Conditioning: Replacing Microfilter/carbon Canister (shorten Replace
- Information/warning Labels23
- Locking Systems: Checking Status And Function, Oiling Or Greasing If Necessary
- Microencapsulated Screws
- Oil Change In Manual Transmission
- Oil Change In Rear Differential
- Output Shafts: Checking Gaiters For Leaks
- Parking Brake: Checking Function, Adjusting/repairing As Prescribed
- Parking Brake: Checking Lining Thickness
- Power Steering/ride-height Control: Visual Inspection For Leaks, Checking Fluid
- Raising BMW Multi-trailer23
- Replacing Main Fuel Filter (if Quality Of Diesel Fuel Is Poor, Reducing Interval
- Replacing Main Fuel Filter (shortening Change Interval If Necessary In Event Of
- Resetting Service Interval Indicator According To Factory Specifications2
- Seat Belts: Checking Condition Of Belt Strap, Function Of Inertia Reel Mechanism
- Steering Components: Checking For Zero Clearance, Leaks, Damage And Wear2
- Steering Fluid Reservoir: Checking Fluid Level, Topping Up If Necessary
- Transmission (all Gears): Visual Inspection For Leaks
- Tyres: Checking Inflation Pressure, Correcting If Necessary (incl
- Underbody Incl
- Upkeep Measures For Stored Vehicles (new And Used Cars) And Vehicles To Be Laid23
- Windscreen Wash/wipe System: Checking Washer Fluid Reservoir And Spray Nozzle Ad
- Windscreen Washer System And Intensive Cleaning System: Checking Fluid Level, To
- BMW Engine Oil Service (M51)2
- Checking/topping Up Oil Level In Rear Differential
- Oil Change In Manual Transmission
- Oil Change In Automatic Transmission (A4S 310R / 270R)23
- Oil Change In Automatic Transmission (A5S 310Z)2
- Oil Change In Rear Differential Incl2
- Checking: Topping Up Oil Level In Automatic Transmission (A5S 300J)
- Checking/topping Up Fluid Level In Automatic Transmission (GA6HP26Z)
- Checking/topping Up Oil Level In Automatic Transmission (A5S 310Z)
- Notes On Handling Wiring Harnesses And Cables
- Positioning Of Multitrailer Hood For Maintenance And Repair Work2
11 Engine (M51)131 pages
0 Engine, General17 pages
12 Cylinder Head With Cover27 pages
- Removing And Installing/sealing Cylinder-head Cover (M51)2
- Removing And Installing Cylinder Head (M51)234567891011121314
- Replacing Cylinder-head Seal (M51)
- Removing And Installing Cylinder Head (M51)
- Replacing Cylinder-head Seal (M51)
- Dismantling And Reassembling Cylinder Head (M51)2
- Reworking One Valve Seat (M51)2
- Checking One Valve Guide For Signs Of Wear - Valve Removed (M51)
- Reaming Out A Valve Guide (M41 / M51)
- Checking That Cylinder Head Is Watertight (M51)
- Removing And Installing Or Replacing All Valves (M51)
21 Crankshaft With Bearing9 pages
- 22 Flywheel › Removing And Installing Or Replacing Flywheel (M51)
23 Vibration Damper2 pages
- 24 Connecting Rod With Bearing › Replacing All Connecting-rod Bearings (M51)2
25 Piston With Rings And Pin8 pages
28 V-ribbed Belt W.tens.-deflect.elemt2 pages
- 40 Oil Supply › Checking Engine Oil Pressure2
- 41 Oil Pump With Filter And Drive › Installing And Removing Or Replacing Oil Sump (M51)23
- 42 Oil Filter And Lines › Removing And Installing/sealing Or Replacing Main Flow Oil Filter (M51)23
- 51 Water Pump With Drive › Removing And Installing Or Replacing Water Pump (M51)2
- 52 Fan › Removing And Installing / Replacing Fan Coupling (M51)
- 53 Thermostat And Connections › Removing And Installing / Replacing Coolant Thermostat (M51)
- 61 Intake Manifold › Removing And Installing Manifold For Intake Air (M51)23
- 62 Exhaust Manifold › Removing And Installing / Replacing Exhaust Manifold (M51)2
- 66 Vacuum Pump › Removing And Installing Or Replacing Vacuum Pump (M51)2
- 71 Exhaust Gas Recirculation › Removing And Installing Or Replacing EGR Cooler (N47)2
12 Engine Electrical System (M51)49 pages
14 Electronic Switching Or Contr.units5 pages
- 21 Preheating Relay › Removing And Installing Or Replacing Relay For Heater Plugs23
23 Preheater Plugs6 pages
31 Alternator With Drive And Mounting7 pages
32 Regulator6 pages
41 Starter With Mounting3 pages
- 42 Starter Lead › Replacing Safety Battery Terminal (SBK)2345
61 Oil Pressure-oil Temperature-oil Gauge3 pages
63 Switches And Relays3 pages
- 64 Fuel Heating › Replacing Fuel Heater (M51, M41)23
13 Fuel System (M51)47 pages
- 31 Fuel Pump With Drive And Line › Checking Fuel Delivery Pressure (M51, M41)23
51 Inj.pump, Regulator, Mixt.regulator22 pages
- 53 Injection Nozzle And Lines › Removing And Installing Or Replacing All Injector Nozzles (M51)2
- 61 Electronic Control Unit › Replacing Control Unit For DDE (Digital Diesel Electronics) (M51)2
- 71 Intake Silencer › Removing And Installing Suction-filter Housing (M41, M51)2
- 72 Air Cleaner › Replacing Air Filter Insert (M51, M41)2
16 Fuel Supply System (M51)35 pages
12 Fuel Transfer, Sensor For Gauge8 pages
- 13 Fuel Ventilation › Removing And Installing/replacing Activated Carbon Filter With LDP (leak Diagnos
14 Fuel Pump2 pages
17 Cooling System (M51)45 pages
- 10 Radiator, Expansion Tank, Pipes › Checking Cooling System For Water Leaks2
11 Engine Radiator With Attachment16 pages
- Removing And Installing Radiator (M52/M51)23
- Removing And Installing Or Replacing Coolant Expansion Tank234
- Removing And Installing/replacing Engine Oil Cooler2
- Flushing Radiator
- Removing And Installing Cassette (condenser For Air Conditioner)23
- Removing And Installing/replacing Radiator Blind2
- Removing And Installing/replacing Vacuum Socket For Radiator Blind
- 21 Oil Cooler › Flushing Oil Cooler With Lines (automatic Transmission)2345
- 22 Oil Cooler Lines › Flushing Oil Cooler With Lines (automatic Transmission)2345
- 40 Auxiliary Electrical Fan › Removing And Installing/replacing Complete Supplementary Fan (with Fan Cowl)2
- 51 Charge Air Cooler With Mount › Removing And Installing/replacing Intercooler23
- 18 Exhaust System (M51) › 0 Exhaust System, Complete › Removing And Installing Complete Exhaust System (M51)2
21 Clutch31 pages
23 Manual Transmission (MECH)87 pages
0 Complete Transmission27 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Oil Change In Manual Transmission
- Transmission Designations23
- Universal Transmission Bracket
- Universal Transmission Retaining Bridge
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gearshift Component Arrangement (S5D 260Z / 310Z / 320Z)
- Gearshift Component Arrangement (S5D 260Z / 310Z / 320Z)
- Housing Arrangement, Front/rear Section (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement, Front Section (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement, Rear Section (S5D 260Z / 310Z / 320Z)
- Removing And Installing Transmission (S5D 310Z/S5D 320Z)2345
11 Housing With Cover6 pages
- 12 Bearing In Housing, Sealing Ring › Replacing Radial Sealing Ring For Input Shaft (S5D 260Z: 310Z)2
21 Transmission Shafts29 pages
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Replacing Output Flange For Transmission (S5D 310Z / S5D 320Z)
- Removing And Installing Complete Drive And Output Shafts (S5D 260Z / 310Z / 320Z23456789101112131415161718
- Replacing Bearings On All Transmission Shafts (S5D 260Z / 310Z / 320Z)2345
- 23 Synchromesh › Disassembling And Assembling All Synchronizing Mechanisms (S5D 260Z / 310Z / 32023456789101112
- 31 Inner Gearshift Components › Replacing Bearing Bushing For 5th/reverse Gear Locking Pin (C/F Transmission) -23
24 Automatic Transmission (AUT)111 pages
0 Transmission Assembly39 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Oil Change In Automatic Transmission (A4S 310R / 270R)23
- Oil Change In Automatic Transmission (A5S 310Z)2
- Transmission Designations23
- Universal Transmission Bracket
- Universal Transmission Retaining Bridge
- Removing And Installing Sealing Cap On Working Piston (A4S 310R)234
- Adjusting Selector Lever (A4S 270R: 310R)
- Adjust Shift Lever
- Adjusting Shift Lever (A5S 310Z: A5S 440Z: A5S 560Z)
- Checking Hydraulic Pressure Values (A4S 270R: 310R)
- Removing And Installing Automatic Transmission (A5S 310Z)234567
- Installing Replacement Transmission (A4S 270R, A4S 310R)23
- Installing Replacement Transmission (A5S 310Z, A5S 560Z, A5S 440Z)
- Removing And Installing/sealing Converter Bell Housing (A4S 270R/310R)234567
11 Transmission Case, Oil Sump12 pages
- Removing And Installing/sealing Or Replacing Both Transmission Oil Pans (A4S 2702
- Removing And Installing / Sealing Or Replacing Transmission Oil Pan (A5S 310Z)2
- Removing And Installing/sealing Transmission Extension (A4S 270R: 310R)
- Removing And Installing/sealing Converter Bell Housing (A4S 270R/310R)234567
13 Extension Housing, Bearings, Seal4 pages
- 23 Release Clutches › Adjusting Brake Band (A4S 270R/310R)2
- 27 Seal Sets › Sealing Intermediate Plate (A4S 270R/310R)234567891011121314
30 Hydr-el Control Components-elements9 pages
35 Wiring Harness, Shift Elements And Senso3 pages
61 Electronic Control Unit2 pages
- 90 Troubleshooting › Troubleshooting On Shift Unit A5S 310Z2345
25 Gear Shift Mechanism (AUT) › 16 Centre Shift, Automatic Transmission19 pages
- Checking/adjusting Interlock/Shiftlock Function2
- Removing And Installing/replacing Shift Tower2345
- Removing And Installing/replacing Shift Tower (Steptronic)2
- Removing And Installing/replacing Shift Tower (Steptronic)23
- Replacing Handle For Selector Lever
- Removing And Installing/replacing Shiftlock Solenoid (Steptronic)234
- Replacing Cable For Gear Selector Lever
- Replacing Cable For Gear Selector Lever (Steptronic)
25 Gear Shift Mechanism (MECH) › 11 Centre Shift, Manual Transmission14 pages
26 Propeller Shaft10 pages
27 Transfer Box › 0 Transfer Case, General3 pages
31 Front Axle54 pages
0 General13 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Raising Vehicle With Trolley Jack (vehicle Equipped With Jacking Point)2
- Arrangement, Front Axle (Basis)
- Components On Front Axle (Basis)
- Information On Replacing Shock Absorbers
- Instructions (chassis Components Made Of Aluminium)
- Instructions (damage To Suspension)2
- Notes
- Arranging Spring Strut Shock Absorber (Basis)
- 10 Front Axle Suspension › Removing And Installing Complete Front Axle (with Spring Struts) (Basis)23
- 11 Front Sub-frame › Replacing Front Axle Support (Basis)2
21 Wheel Bearings And Stub Axle5 pages
90 Troubleshooting3 pages
32 Steering And Wheel Alignment105 pages
0 Electronic Chassis Alignment27 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- General Chassis And Suspension Definitions
- General Information And Definitions2
- Identification Of Suspension Without Label
- Identification On Volume Production Suspension, Sports Suspension Etc2
- Information On Replacing Steering Gear After Accident Damage2
- Moving Vehicle Into Design Position
- Moving Vehicle Into Normal Position
- Notes
- Notes
- Performing Rim Runout Compensation
- Test Conditions For Chassis/wheel Alignment Check
- Troubleshooting After Wheel/chassis Alignment Check On Front Axle/rear Axle23
- Standard Chassis / Wheel Alignment With DIN Load23
- Adjusting Front Axle (with KDS) (Basis)
- Adjusting Rear Axle (with KDS)2
- Carrying Out Steering Angle Sensor Adjustment
11 Mechanical Steering Gear3 pages
21 Steering Arms, Tie Rods, Steer. Damper4 pages
31 Steering Column18 pages
- Replacing Upper Section Of Steering Column Trim2
- Removing And Installing / Replacing Lower Section Of Steering Column Trim
- Removing And Installing Or Replacing (lower) Steering Spindle
- Removing And Installing Or Replacing Steering Angle Sensor
- Removing And Installing Complete Steering Column23
- Replacing Upper Steering Spindle Bearing2
- Replacing Lower Steering Spindle Bearing
- Replacing Adjusting Lever For Steering Column2
- Dismantling And Assembling Complete Steering Column2345
34 Steering Wheel For Airbag16 pages
- Notes On Scrapping BMW Vehicles With Gas Generators (airbag System)234
- Removing And Installing Or Replacing Airbag Unit
- Removing And Installing/replacing Airbag Unit (plugged Airbag Unit)23
- Replacing Contact Ring (airbag)
- Safety Regulations For Handling Airbag System Components2
- Safety Regulations For Handling Components With Gas Generators2
- Procedure After Airbag Triggering As Result Of An Accident23
41 Pump And Oil Supply14 pages
- Bleeding Power Steering Unit2
- Arrangement Of Power Steering Components And Lines (Basis)
- Instructions For Removing And Installing Ear Clips2
- Instructions For Using Special Tool 32 4 0002
- Notes On Hydraulic Line With Quick-connect Coupling2
- Servotronic Troubleshooting
- Checking Function Of Power Steering Vane Pump (Basis)2
- Removing And Installing/replacing Belt Pulley On Vane Pump For Power Steering
- Removing And Installing Or Replacing Oil Cooler/cooling Coil For Power Steering
- 90 Troubleshooting › Troubleshooting After Wheel/chassis Alignment Check On Front Axle/rear Axle23
33 Rear Axle85 pages
0 General18 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Raising Vehicle With Trolley Jack (vehicle Equipped With Jacking Point)2
- Notes
- Information On Replacing Shock Absorbers
- Instructions (chassis Components Made Of Aluminium)
- Layout Of Rear Axle (touring)
- Notes
- Rear Axle Components
- Rear Differential: Assignment To Model Series
- Installation Solution For Straight Shank/hexagon Rivet Nut23
- Repair Solution For Straight Shank/hexagon Rivet Nut23
- 17 Final Drive Mounting › Replacing All Rubber Mounts For Final Drive Mount2
- 31 Rear Sub-frame › Removing And Installing Entire Rear Axle Carrier (touring)2
32 Control Arms And Struts17 pages
- Replacing Left Or Right Push Rod/integral Link
- Removing And Installing Or Replacing Left Or Right Swinging Arm (touring)23
- Replacing One Control Arm At Top (touring)2
- Replacing One Traction Strut
- Replacing A Ball Joint In Lower Steering Knuckle/wheel Carrier2
- Removing And Installing A Steering Knuckle/wheel Carrier (touring)23
- Removing And Installing One Steering Knuckle/wheel Carrier23
- Replacing Ball Joint In Lower Steering Knuckle / Wheel Carrier2
- 33 Axle Mounting › Replacing Two Rubber Mounts For Rear Axle Carrier (touring)23
52 Shock Absorber7 pages
- Information On Replacing Shock Absorbers
- Layout Of Shock Absorbers (touring)
- Removing And Installing / Replacing Rear Left Or Right Shock Absorber (Touring)2
- Replacing Support Bearing For Rear Left Or Right Shock Absorber (touring)
- Troubleshooting On Rear Axle (rear Axle Suspension, Wheel Bearings)
- Troubleshooting Shock Absorber
34 Brakes79 pages
0 Brake Testing And Bleeding13 pages
- General Data23
- Checking Brakes On Test Stand
- Checking Thickness Of Brake Lining
- Parking Brake Function Check
- Checking Brake Booster (low-pressure Test)
- Bleeding Brake System With ABS/ASC-T2
- Bleeding Brake System With DSC32
- Checking Parking Brake Setting (for Inspection)
- Checking Service Brake: High- And Low-pressure Tests
11 Front Brakes13 pages
- Configuration Of Floating Caliper (front)
- Removing And Installing/replacing Brake Linings Of Both Front Disk Brakes234
- Removing And Installing/replacing Both Front Brake Disks2
- Removing And Installing/replacing Left Or Right Front Brake Caliper2
- Overhauling Left Or Right Front-brake Caliper (brake Caliper Removed)23
- Fine-grinding Both Sides Of Both Front Brake Disks (brake Disks Removed)
21 Rear Brakes12 pages
- Layout Of Floating Caliper (rear)
- Removing And Installing Or Replacing Brake Linings On Both Rear Disk Brakes234
- Removing And Installing Or Replacing Both Rear Brake Disks
- Removing And Installing Or Replacing Left Or Right Rear Brake Caliper2
- Overhauling Left Or Right Rear Brake Caliper (brake Caliper Removed)23
- Fine-grinding Both Sides Of Both Rear Brake Disks (brake Disks Removed)
52 Electronic Components7 pages
- 90 Troubleshooting › Troubleshooting The Brake System234
35 Pedals15 pages
- 0 General › Layout Of Brake And Clutch Pedals
- 11 Pedal Mounting Block › Removing And Installing Mounting Block For Pedals
- 21 Brake Pedal With Linkage › Removing And Installing Or Replacing Brake Pedal
31 Clutch Pedal With Linkage4 pages
40 Accelerator Pedal Actuation2 pages
36 Wheels With Tyres26 pages
11 Disc Wheels (rims)8 pages
- General Information, Series Light Alloy Disk Wheel E 39
- RDC Resetting
- Removing And Installing/replacing RDC Control Module
- Removing And Installing/replacing Front Receiving Antenna For RDC
- Removing And Installing/replacing Rear Receiving Antenna For RDC
- Removing And Installing / Replacing RDC Wheel Electronics23
- 12 Tyres › Changing A Tyre (on Front, Rear Or Spare Wheel)2345
- 13 Mounting › Subsequent Installation Of Wheel-bolt Lock
37 Integrated Suspension Systems36 pages
12 Rear Control And Suspension Elements10 pages
- Checking Function Of Level Control System
- Carrying Out Ride-height-calibration
- Removing And Installing/replacing Left Or Right Air Spring (touring)23
- Removing And Installing / Replacing Left Or Right Air Reservoir (touring)2
- Removing And Installing/replacing Pipe (air Line) For Air Spring To Air Reservoi23
13 Connecting Lines12 pages
- Removing And Installing/replacing Left Or Right Air Spring (touring)23
- Removing And Installing / Replacing Left Or Right Air Reservoir (touring)2
- Removing And Installing/replacing Pipe (air Line) For Air Spring To Air Reservoi23
- Assembly Instructions For A New Tube (air Line) And New Screw Connection
- Routing Of Pipes (air Lines) (touring)2
- Removing And Installing / Replacing Pipe (air Line) From Distributor Block To Le
14 Electrical Components3 pages
22 Pump Assembly With Container2 pages
- 90 Troubleshooting › Troubleshooting On Level Control System234
41 Body (TOUR)301 pages
0 Body90 pages
- Contents Of Body, General2
- Arranging Shaped Parts For Cavity Bulkhead23
- Basic Comments On Handling Aluminium Components2
- Bonding Plastic Parts
- Bonding Steel Parts2
- Corrosion Protection2
- Embossing Chassis Number
- Frame Alignment Control Dimensions BMW 5 Series E3923456
- Gap Dimensions On Doors /engine Hood And Trunk Lid23
- General Cementing Instructions
- General Information About Body Repair2
- Gluing Of Body Components
- Grinding Steel Parts
- Handling Airbags And Restraint Systems
- Handling Electrical And Electronic Equipment
- Information / Warning Labels
- Information On Hazards
- Information On Vehicle Protection
- Installation Of A Cavity Seal With Cavity Foam2
- Installation Of A Cavity Seal With Cavity Foam2
- Installing A Cavity Bulkhead (expanded)
- Installing A Cavity Bulkhead (not Expanded)
- Installing Cavity Bulkhead Cover For Side Member23
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Materials Science23
- Notes On Repairs Of Aluminium Parts2
- Opening Adhesive Bonds
- Opening Weld Joints
- Quality Standard
- Recommended Working Methods And Tools2
- Removal Of PVC Material In Repair Area
- Riveting Aluminium Parts2
- Riveting Steel Parts
- Safety At Work2
- Spot-weld Bonding Steel Parts
- Straightening Steel Parts2
- Use Of Materials In Outer Shell2
- Vehicle Identification Number, General
- Welding And Soldering Steel Parts23
- Welding In Reinforcement Plate (steel Plate)2
- Welding Of Galvanized Plates
- Window And Door Seams2
- Window And Door Seams E39 Touring23
- Workshop Equipment2
- Replacing Unfinished Body Shell
- Installation Solution For Straight Shank/hexagon Rivet Nut23
- Repair Solution For Straight Shank/hexagon Rivet Nut23
- Notes On Cavity Foam2
- General Instructions On Painting
11 Support Members23 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installing Cavity Bulkhead Cover For Side Member23
- Replacing Right Engine Carrier (partial Replacement In Front Of Front Axle)2
- Replacing Front Section Of Left Engine Support23456
- Replacing Left Or Right Side Member Cover (partial Replacement Of A-column And R23456789
- 12 Luggage Compartment Floor › Replacing Rear Luggage Compartment Floor Completely (rear Left Side Wall And Tai2345678910111213
14 Wheel Wells41 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installation Of A Cavity Seal With Cavity Foam2
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Vehicle Identification Number, General
- Replacing Front Left Wheel Arch23456
- Replacing Rear Left Or Right Wheel Arch Outer Section (side Wall Removed) (touri23456789
- Replacing Complete Rear Left Wheel Arch (side Wall Removed) (touring)2345678910111213141516
21 Side Frame And Door Pillars24 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installation Of A Cavity Seal With Cavity Foam2
- Installing Cavity Bulkhead Cover For Side Member23
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Replacing Front Left Door Column (partial Replacement) (front Side Panel Removed23456789101112
- 33 Front Trim Panel › Replacing Front Wall23
- 34 Rear Trim Panel › Replacing Tail Panel (touring)234567891011
35 Side Panels25 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installation Of A Cavity Seal With Cavity Foam2
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Removing And Installing Or Replacing Left Or Right Front Side Panel2
- Replacing Rear Left Side Wall (part Replacement C- And D-pillar, Top) (touring)23456789101112
- Replacing Rear Left Side Wall (part Replacement C- And D-pillar, Top) (touring)2
61 Front Lid6 pages
51 Body Equipment (TOUR)289 pages
11 Front Bumper11 pages
- Removing And Installing Complete Front Bumper2
- Replacing Front Bumper2
- Replacing Front Center Section (carrier) Of Bumper
- Replacing Front Bumper Trim
- Replacing Baseplate For Licence Plate
- Replacing Body Molding For Left Or Right Bumper
- Replacing Left Or Right Bracket For Front Bumper
- Replacing Shock Absorber For Front Left Bumper
- Replacing Shock Absorber For Front Right Bumper
12 Rear Bumper11 pages
- Removing And Installing Entire Rear Bumper (touring)2
- Replacing Rear Bumper (touring)
- Replace Center Section Of Rear Bumper (support Beam)
- Replace Rear Bumper Trim
- Replacing Body Molding For Center Rear Bumper (touring)
- Replacing Body Molding For Rear Bumper On Left Or Right Side (touring)
- Replacing One Shock Absorber For Rear Bumper (touring)23
- Replacing Bracket For Rear Bumper At Left Or Right
13 Trim, Covers, Handle Trim9 pages
- Removing And Installing Or Replacing Finisher On Left Or Right Headlight Housing
- Removing And Installing Trim Strip On Left Or Right Roof Frame (touring)
- Replacing Bracket For Roof Luggage Rack On Left Or Right2
- Removing And Installing/replacing Left Or Right Roof Railing (touring)23
- Removing And Installing Handle Strip (on Trunk Lid)
- Removing And Installing Or Replacing Front Grab Handle
- 14 BMW Emblems, Model Emblems › Removing And Installing / Replacing Rear Model Emblem2
16 Mirrors-covers-ashtrays-shelves-trays42 pages
- Cementing Of Mirror Base2
- Outside Survey Mirror Can Be Folded In
- Removing And Installing/replacing Center Armrest2
- Replacing Left Or Right Outside Mirror Housing
- Removing And Installing Mirror On Left Or Right Front Door
- Replacing Mirror Glass23
- Removing And Installing/replacing Interior Rearview Mirror (overview)2
- Removing And Installing/replacing Interior Rearview Mirror (with /X: Cable And P2
- Removing And Installing/replacing Interior Rearview Mirror (with Full Foot)
- Removing And Installing/replacing Interior Rearview Mirror (with Mirror Arm End23
- Removing And Installing/replacing Interior Rearview Mirror (with Rain Sensor)23
- Removing And Installing / Replacing Interior Rearview Mirror (with Remote Contro
- Removing And Installing Or Replacing Sun Visor And Left Or Right Counter Support
- Removing And Installing Oddments Tray234
- Replacing Oddments Tray23
- Removing And Installing/replacing Can Holder (front)
- Removing And Installing/replacing Rear Can Holder
- Removing And Installing / Replacing Finisher For Preselector Lever
- Removing And Installing/replacing Center Armrest Sliding Unit
- Replacing Wooden Finishers For Oddments Tray (center Console)2
- Removing And Installing/replacing Glovebox Lock
- Removing And Installing Right Glove Box
- Replace Right Glovebox
- Removing And Installing / Removing Sun Roller Blind From Fixed Side Window On Le
- Removing And Installing/replacing Rear Left/right Grab Handle
- Removing And Installing Or Replacing Front Grab Handle
- 17 Lids › Removing And Installing/replacing Left Or Right Gas Strut For Engine Bonnet/hood
21 Front Door Locks, Handles, Fittings15 pages
- Adjusting Front Left Or Right Door Detent (lock Wedge)
- Removing And Installing/replacing Door Lock On Left Or Right Front Door234
- Removing And Installing Or Replacing Lock On Left Or Right Front Door2
- Removing And Installing Or Replacing Outside Handle From Left Or Right Front Doo2
- Removing And Installing/replacing Inside Door Handle In Left Or Right Front Door
- Removing And Installing Or Replacing Window Recess Cover Strip On Outside Of Lef
- Removing And Installing Or Replacing Chrome Strip From Left Or Right Window Rece
- Removing And Installing/replacing Window Cavity Cover Strip On Inner Front Door2
- Replacing Window Recess Cover On Left Or Right Front Door
22 Rear Door Locks, Handles, Fittings13 pages
- Adjusting Rear Left Or Right Door Detent (lock Wedges)
- Removing And Installing / Replacing Door Lock On Left Or Right Rear Door2
- Removing And Installing / Replacing Outside Handle On Left Or Right Back Door2
- Removing And Installing / Replacing Outside Handle And Lock Control On Left Or R2
- Removing And Installing/replacing Inside Door Handle Of Rear Left Or Right Door
- Removing And Installing/replacing Window Cavity Cover Strip On Rear Door, Outsid2
- Removing And Installing/replacing Chrome Strip For Window Cavity Cover Strip, Re
- Removing And Installing/replacing Window Cavity Cover Strip On Inside Rear Door
- Replacing Window Cavity Gasket On Inner Left Or Right Rear Door
24 Trunk Latch, Locks25 pages
- Instructions For Automatic Rear Lid Actuation (electrohydraulic/fully Automatic)2345
- Removing And Installing/replacing Trunk Lid Lock (upper Section Of Trunk Lid Loc2
- Removing And Installing/replacing Trunk Lid Button (touring)
- Removing And Installing/replacing Hydraulic Unit For Rear Lid Actuation (electro2
- Removing And Installing/replacing Hydraulic Cylinder For Rear Lid (electrohydrau23
- Removing And Installing/replacing Hydraulic Cylinder For Rear Lid (with Slide/ti
- Removing And Installing / Replacing Gas Spring Strut From Left Or Right Trunk Li23456
- Removing And Installing / Replacing Gas Spring Strut For Left Or Right Rear Wind2345
31 Front And Rear Window36 pages
- Instructions On Gluing Windscreen23456789
- Removing Windscreen With /Roll Out 20002345
- Removing And Installing Front Windscreen2345678910
- Replacing Windscreen (complete Windscreen)
- Repairing Damage To Windscreens Caused By Pitting (stone Chips) (clear And Tinte
- Removing And Installing Rear Window (touring)2345678
- Replacing Rear Window (rear Window Broken)
- Replacing Rear Window (complete Rear Window)
32 Front Manually Operated Windows3 pages
- 33 Front Electrically Operated Windows › Removing And Installing Electric Window Regulator In Left Or Right Front Door2
34 Rear Manually Operated Windows15 pages
- Removing And Installing/replacing Cover On Fixed Door Window Of Rear Door, Insid
- Removing And Installing/replacing Cover (trapping Protection) On Door Window Fra
- Replacing Rear Left Or Right Door Window2
- Replacing Fixed Door Window In Rear Left Or Right Window Frame (touring)234567
- Replacing Rubber Guide For Rear Left Or Right Door Window
- Removing And Installing/replacing Decorative Strip Of Rear Door (top), Left Or R
- Removing And Installing/replacing Trim On Window Frame Of Rear Door (front), Lef
- Removing And Installing/replacing Trim On Window Frame Of Rear Door, Rear Left O
35 Rear Electrically Operated Windows3 pages
36 Hinged Window14 pages
- Firmly Tensioning Rear Left Or Right Side Window
- Removing And Installing / Replacing Finisher On Left Or Right C-pillar (outside2
- Removing And Installing / Replacing Finisher On Rear Side Window At Top Left Or
- Removing And Installing / Replacing Strip On Rear Side Window At Bottom Left Or
- Removing And Installing Left Or Right Rear Side Window (touring)23456789
41 Front Door Trim Panel With Arm Rest10 pages
43 Side Covering With Armrests7 pages
- Removing And Installing Or Replacing Trim On Left Or Right Door Column (top)2
- Removing And Installing Or Replacing Trim For Left Or Right Door Column (bottom)
- Removing And Installing Or Replacing Trim For Front Left Or Right Roof2
- Removing And Installing / Replacing Trim Panel For Left Or Right Rear Roof Pilla
- Removing And Installing / Replacing Trim Panel For Rear Left Or Right Roof Pilla
45 Instrument Cluster Trim Panel12 pages
- Removing And Installing Trim For Instrument Panel (lower Section)23
- Replace Trim For Instrument Panel (lower Section)
- Removing And Installing Trim For Upper Section Of Instrument Panel23
- Replace Trim For Upper Section Of Instrument Panel23
- Removing And Installing/replacing Function Carrier On Instrument Panel Trim
- Removing And Installing/replacing Trim For Pedal Assembly
- 46 Parcel Shelf Trim Pan.-roller Sun Blind › Removing And Installing / Replacing Finisher For Rear Apron At Top (touring)2
47 Floor-lugg.comp.-eng.comp.tr.panels25 pages
- Troubleshooting On Pull-out Luggage Compartment Loading Floor (touring)2
- Romoving And Installing / Replacing The Front (inside) Left Or Right Rocker Pane
- Removing And Installing / Replacing The Rear (inside) Left Or Right Entrance Cov
- Removing And Installing/replacing Luggage Compartment Floor Trim Panel
- Removing And Installing Luggage Compartment Floor Trim Panel (rear) (touring)
- Replacing Luggage Compartment Floor Trim Panel (rear) (touring)
- Adjusting Luggage Compartment Loading Floor (pull-out) (touring)23456789
- Removing And Installing/replacing Luggage Compartment Loading Floor (pull-out) (2
- Removing And Installing/replacing Left Or Right Rail For Loading Floor (pull-out
- Removing And Installing Roller Block For Loading Floor (pull-out), Left Or Right
- Removing And Installing/replacing Middle Roller Block For Loading Floor (pull-ou
- Removing And Installing/replacing Panel For Front Luggage Compartment Floor Pane23
- Removing And Installing / Replacing Left Trunk Wheel Housing Trim (touring)
- 49 Rear Lid Trim Panel › Removing And Installing / Replacing Trim Panel For Trunk Lid (touring)23
- 71 Gaskets-seals, Loose Body Components › Removing And Installing/replacing Front Left Or Right Wheel Arch Cover
52 Seats113 pages
13 Front Seat, Normal, Manual32 pages
- Removing And Installing Left Or Right Front Seat (normal / Manual)23
- Removing And Installing / Replacing Both Seat Rails On Left Or Right Front Seat23
- Adjusting Bowden Cable For Longitudinal Adjustment Of Left Or Right Front Seat (
- Replacing Bowden Cable For Longitudinal Adjustment On Left Or Right Front Seat (
- Removing And Installing / Replacing Controls On Left / Right Front Seat (normal2
- Removing And Installing / Replacing Seat Frame On Left/right Front Seat (normal2
- Removing And Installing / Replacing Backrest Frame On Left Or Right Front Seat (
- Removing And Installing / Replacing Outer Cover On Left Or Right Front Seat Back2
- Removing And Installing / Replacing Inner Cover On Left Or Right Front Seat Back
- Replacing Left Or Right Lumbar Supports On Front Seat (normal: Manual)2
- Removing And Installing / Replacing Rear Panel On Left Or Right Front Seat Backr
- Removing And Installing / Replacing Front Headrest (normal: Manual)
- Replacing Seat Cover On Left Or Right Front Seat (normal: Manual)234
- Replacing Backrest Cover For Front Seat (normal/manual), Left Or Right2345
- Replacing Left Or Right Support For Front Seat (normal / Manual)
- Replacing Left Or Right Support For Front Seat Back-rest (normal / Manual)
- Removing And Installing/replacing Valve Housing For From Left Or Right Lumbar Su
14 Front Seat, Normal, Electric7 pages
- Removing And Installing Left Or Right Front Seat (normal / Electric)23
- Removing And Installing/replacing Head Restraint Support On Front Seat (normal/e
- Removing And Installing Or Replacing Front Left Or Right Head Restraints (standa
- Additional Work (normal: Electric) With Defective Drive For Longitudinal Adjustm2
16 Front Seat, Sports, Electric2 pages
17 Front Seat, Comfort39 pages
- Removing And Installing Front Seat (comfort)
- Removing And Installing Or Replacing Both Seat Rails On Left Or Right Front Seat23
- Removing And Installing / Replacing Seat Frame On Left Or Right Front Seat (comf
- Removing And Installing/replacing Drive For Active Seat, Left Or Right2345
- Removing And Installing / Replacing Backrest Frame On Left Or Right Front Seat (
- Removing And Installing / Replacing Cover On Left Or Right Front Seat (comfort)2
- Removing And Installing / Replacing Inside Cover From Left Or Right Front Seat (
- Replacing Lumbar Support Cushion On Left Or Right Front Seat (comfort)2
- Removing And Installing/replacing Top Rear Panel On Front Seat Backrest (luxury2
- Removing And Installing/replacing Top Rear Panel On Front Seat Backrest (luxury23456
- Removing And Installing/replacing Bottom Rear Panel On Front Seat Backrest (luxu
- Removing And Installing/replacing Rear Panel On Front Seat Backrest (luxury Seat
- Removing And Installing / Replacing Headrest Support On Left Or Right Front Seat2
- Removing And Installing Or Replacing Front Left Or Right Head Restraints (comfor
- Replacing Seat Cover On Left Or Right Front Seat (comfort)23
- Replacing Back-rest Cover For Front Seat (comfort) On Left Or Right Sides2345
- Replacing Padding For Left Or Right Front Seat (comfort Seat)
- Replacing Support For Left Or Right Front Seat Backrest (comfort)
26 Rear Seat, Through-loading22 pages
- Removing And Installing / Replacing Rear Seat (load Through System) (touring)2
- Removing And Installing / Replacing Armrest Side Section On Left Or Right Rear-s
- Removing And Installing / Replacing Left Or Right Backrest For Rear Seat (load T
- Removing And Installing / Replacing Armrest For Rear-seat Backrest (load Through
- Removing And Installing/replacing Back-rest Frame For Rear Seat (through-loader)
- Removing And Installing / Replacing Rear Panel On Left Rear-seat Backrest (load2345
- Removing And Installing/replacing Actuating Device For Left Rear Seat Back-rest23
- Removing And Installing/replacing Lock Cylinder For Left/right Rear Seat Backres2
- Removing And Installing/replacing Lock For Left Rear Seat Back-rest (through-loa2
- Replacing Seat Cover For Rear Seat (through-loading System)
- Replacing Backrest Cover For Left Rear Seat (load Through System)23
54 Slide-tilt Sunroof And Convertible Top (TOUR)47 pages
- 10 Sunroof › Repair Instructions For Bonded Seals23
12 Mechanical Sun Roof Components41 pages
- Notes On Steel And Glass Slide/tilt Sunroofs (initialization/normalization/learn23
- Adjusting Glass Sliding/tilting Sunroof Lid23
- Adjusting Sun Roof23
- Replacing Left Or Right Rubber Gaiters For Glass Slide/tilt Sunroof
- Removing And Installing Sun Roof Lid234
- Removing And Installing Glass Sliding/tilting Sunroof Lid234
- Replacing Glass Sliding/tilting Sunroof Lid
- Replacing Seal For Glass Sliding/tilting Sunroof Lid
- Replacing Seal For Slide/tilt Sunroof Lid
- Removing And Installing / Replacing Headliner Mechanism For Glass Slide/tilt Sun23
- Removing And Installing/replacing Headliner For Sun-roof Lid2
- Removing And Installing / Replacing Headliner For Glass Slide/tilt Sunroof Cover2
- Removing And Installing / Replacing Water Channel For Glass Sliding/tilting Sunr
- Removing And Installing Complete Slide/tilt Sunroof (frame)2
- Removing And Installing Complete Glass Sliding/tilting Sunroof
- Replacing Control Rail For Left/right Glass Slide/tilt Sunroof23
- Adjusting Both Drive Cables For Actuation Of Glass Slide/tilt Sunroof2
- Removing And Installing Or Replacing Wind Deflector
- Removing And Installing / Replacing Wind Deflector For Glass Sliding/tilting Sun
- Replacing Sliding/tilting Sunroof Frame
- Replacing Glass Sliding/tilting Sunroof Frame
- 13 Electrical Sun Roof Components › Notes On Steel And Glass Slide/tilt Sunroofs (initialization/normalization/learn23
61 General Electrical System155 pages
0 Troubleshooting13 pages
- Instructions On Starting Aid
- Battery
- Notes On Handling Wiring Harnesses And Cables
- Repairing Airbag Cables2
- Safety Instructions For Handling Vehicle Battery
- Unlocking And Disconnecting Different Plug Connections23
- Opening Plug Housings And Removing Contacts Of Different Plug Systems23
- Treating Cables And Fibre-optic Cables
- 11 Wiring Harness › Notes On Handling Wiring Harnesses And Cables
13 Plug Connection, Terminal, Fuse Box46 pages
- Notes On Handling Wiring Harnesses And Cables
- Repairing Airbag Cables2
- Butt Connector For Repairing A Plug Connection234
- Crimping Stop Parts234
- DME Master Relay Connector
- Installing Fan Connector For Retrofitting/repairs2345
- Special Tools For Wiring Harness Repairs23
- Unlocking And Disconnecting Different Plug Connections23
- Base Of Tab Connector Housings
- Crimping Micro Power Quadlock Contacts (MPQ)
- Crimping Micro Quadlock System Contacts (MQS)2
- Crimping Annular Contacts
- Crimping Optical Fibres2
- Cutting Off, Stripping Insulation And Cutting Optical Fibres To Length23
- Cutting To Length And Stripping Insulation From Cables
- In-line Plugs, 30-pin, Hybrid System MQS/MPQ2
- Opening Plug Housings And Removing Contacts Of Different Plug Systems23
- Relay Carrier
- Repairing Ribbon Cables
- Retaining Bracket
- Socket Housing (radio Plug), Hybrid System MQS/MPQ23
- Treating Cables And Fibre-optic Cables
20 Battery15 pages
- Instructions For Disconnecting And Connecting Battery23
- Instructions On Starting Aid
- Battery
- Repairing Airbag Cables2
- Safety Instructions For Handling Vehicle Battery
- Threshold Values For Battery Inspection Of All Battery (telephone Except For Tel
- AGM Battery234
- Battery Charging
- Battery Open-circuit Current Test
- 21 Battery-vapour Separator › Removing And Installing Battery2
31 Switch35 pages
- Removing And Installing/replacing Fixture For Steering Column Stalk23
- Removing And Installing/replacing Turn Indicator/headlight Dip Lever
- Removing And Installing The Ignition Switch
- Removing And Installing/replacing Light Switch
- Removing And Installing/replacing Steering Column Adjustment Lever2
- Removing And Installing/replacing Windshield Wiper Lever
- Removing And Installing/replacing Dimmer Switch For Instrument Panel Lighting
- Removing And Installing Switch Unit In Center Console
- Replacing Switch Unit In Center Console
- Removing And Installing/replacing Switch For Foglights And Rear Foglights
- Removing And Installing/replacing Switch For Vertical Aim Control
- Removing And Installing / Replacing Switch From Hazard Warning Lights
- Removing And Installing / Replacing Switch For Central Locking System
- Removing And Installing/replacing Switch For Automatic Rear Lid Actuation
- Removing And Installing / Replacing Switch For Left Or Right Seat Heating
- Replacing Rocker Switch For Side-window Operation
- Replacing Switch Combination For Seat Adjustment
- Removing And Installing/replacing Switch For Front Lumbar Support
- Removing And Installing / Replacing Switch For Automatic Stability Control
- Removing And Installing / Replacing Switch For Electronic Damper Control
- Removing And Installing / Replacing Switch For Rear Window Roller Blind
- Replacing Switch On Impact Cushion For Left Or Right Airbag
- Replacing Switch On Sports Steering Wheel On Left Or Right
- Replacing Switch On Sport Steering Wheel (with Connected Airbag Unit)
- Removing And Installing / Replacing Rear Window Button
- Replacing Clutch Switch For Cruise Control System
- Removing And Installing/replacing Clutch Switch Module
- Replacing Brake-light Switch2
- Removing And Installing/replacing Tilt Sensor For Automatic Rear Lid Actuation
- Replacing Relay For Air Supply System
- Carrying Out Steering Angle Sensor Adjustment
35 ECUs, Modules12 pages
- Control Units, Switches, Relays
- Note On Replacing Codable/programmable Control Units
- Notes On ESD Protection (Electro Static Discharge)23
- Removing And Installing/replacing Rain Sensor23
- Initializing Rain Sensor
- Removing And Installing/replacing Ringantenna Of Electronic Immobiliser2
- Vehicle Programming And Coding
36 Relays2 pages
62 Rear Window Wiper8 pages
62 Instruments4 pages
63 Lights73 pages
12 Headlights31 pages
- Removing And Installing/replacing Left Headlight2
- Removing And Installing/replacing Right Headlight
- Removing And Installing/replacing Left Headlight (xenon Headlight)
- Removing And Installing/replacing Right Headlight (xenon Headlight)
- Removing And Installing/replacing Lens/reflector For Left Headlight (up To 09/20
- Removing And Installing/replacing Lens/reflector For Right Headlight (up To 09/2
- Removing And Installing/replacing Lens/reflector For Left Headlight (xenon Headl
- Removing And Installing/replacing Lens/reflector For Right Headlight (xenon Head
- Replacing Adjusting Elements For Left Headlight (up To 09/2000)
- Replacing Adjusting Elements For Right Headlight (up To 09/2000)
- Replacing Adjusting Elements For Left Xenon Headlight (up To 09/2000)
- Replacing Adjusting Elements For Right Xenon Headlight (up To 09/2000)
- Replacing Headlamp Housing With Insert On Left (up To 09/2000)
- Replacing Headlamp Housing With Insert On Right (up To 09/2000)
- Replacing Headlamp Housing With Insert For Xenon Headlamp On Left (up To 09/2000
- Replacing Headlamp Housing With Insert For Xenon Headlamp On Right (up To 09/200
- Replacing Control Unit For Left Xenon Headlamp2
- Replacing Control Unit For Right Xenon Headlamp
- Replace One Bracket For Headlight Mount
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (from 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (up To 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster (xenon H
- 25 Brake Lights › Removing And Installing / Replacing Auxiliary Brake Light (touring)2
- 26 Licence Plate Lights › Removing And Installing/replacing Both License Plate Lights
31 Interior Lights5 pages
99 Light Bulbs22 pages
- Instructions For Handling Light Bulbs (exterior Lights)
- Instructions For Replacing Light Bulbs (interior Lights)
- Replacing Halogen Bulb For Left Or Right High-beam Headlight
- Replacing Halogen-light Bulb For Left Or Right Headlight
- Replacing Bulb For Left Xenon Headlight2
- Replacing Right Lamp For Xenon Light
- Replacing Bulb For Left Or Right Front Parking Light2
- Replacing Halogen Bulb For Left Or Right Front Fog Lamp2
- Replacing Halogen Bulb For Left Or Right Fog Lamp (M Aerodynamics Package)
- Replacing Light Bulb For Front Left Or Right Turn Indicator
- Replacing Bulb(s) For Left Or Right Rear Light (touring)2
- Replacing Bulb For Left Or Right License-plate Light
- Replace Light Bulb For Interior Light
- Replacing Bulb(s) For Left Or Right Interior Light2
- Replacing Bulb(s) For Mirror Light
- Replacing Light Bulb For Luggage Compartment Lighting2
64 Heating And Air Conditioning155 pages
11 Heater With Operation46 pages
- Installing Servodrive
- Removing And Installing / Replacing Heater (heater)23
- Removing And Installing / Replacing Heater (automatic Air Conditioner)2
- Removing And Installing/replacing Heater (A/C Control)
- Replacing Heater Core (heating)
- Replacing Heater Core (automatic A/C)2345
- 7 Replacing Heater Blower2
- Replacing Heater Core (air Conditioner Control)23
- Replacing Limit Switch For Fan Of Heater/air Conditioner
- Removing And Installing / Replacing Auxiliary Water Pump
- Replacing Water Valve For Heater23
- Replacing Front Plate (air Conditioner Controls)
- Replacing Front Plate (air Conditioner Control)
- Replacing Pushbutton Covers For Heater Controls
- Removing And Installing Heater Controls (A/C Control)
- Removing And Installing / Replacing Heater Controls (automatic Air Conditioner)
- Removing And Installing / Replacing The Rear Fan Completely2
- Removing And Installing / Replacing The Controller For The Rear Fan
- Replacing Servodrive Of Fresh Air Flaps (automatic A/C, Up To 03/2000)
- Replacing Servodrive Of Recirculated Air Flaps (automatic A/C)2
- Replacing Servodrive Of Ventilation Flaps (automatic A/C)
- Replacing Servodrive Of Footwell Flap (automatic A/C)
- Replacing Servodrive Of Defrosting Flaps (automatic A/C)2
- Replacing Servodrive Of Dynamic Air Flap (automatic A/C, From 03/2000)
- Replacing Servodrive Of Rear Compartment Flap (automatic A/C, From 09/97)
- Replacing Evaporator Temperature Sensor (A/C Control)2
- Replacing Evaporator Temperature Sensor (climate Control, From 03/2000))2
- Replacing Temperature Sensor For Heater
- Removing And Installing/replacing Solar Sensor
12 Auxil. Heater With Control Elements38 pages
- Venting Latent Heat Accumulator (LWS)23456
- Bleeding Independant Heating (Thermo Top S)
- Flushing Cooling System When Replacing Latent Heat Accumulator Due To Salt Leaks
- Checking Function Of Independant Heating (Thermo Top S)
- Removing And Installing Complete Heater (Thermo Top Z/C)2
- Replacing Complete Heater (Thermo Top Z/C)
- Removing And Installing / Replacing Complete Heater (Thermo Top S)2
- Removing And Installing / Replacing Glow Element (Thermo Top S)2
- Removing And Installing / Replacing Flame Detector (Thermo Top S)
- Removing And Installing / Replacing Control Unit With Heat Exchanger (Thermo Top2
- Removing And Installing / Replacing Combustion Air Blower (Thermo Top S)
- Removing And Installing / Replacing Burner Insert (Thermo Top S)
- Removing And Installing / Replacing Circulation Pump (Thermo Top S)
- Removing And Installing Or Replacing Muffler
- Removing And Installing Or Replacing Fuel Pump
- Removing And Installing / Replacing Receiver/Telestart Of Independent Heating2
- Removing And Installing/replacing Latent Heat Accumulator2
- Removing And Installing/replacing Temperature Sensor For Latent Heat Accumulator
- Removing And Installing/replacing Auxiliary Water Pump For Latent Heat Accumulat2
- Removing And Installing/replacing Non-return Valve For Latent Heat Accumulator23
- Removing And Installing/replacing Changeover Valve For Latent Heat Accumulator23
- Overview Of Defects For Independent Heating Thermo Top S
50 Air Conditioning System16 pages
- Air Conditioner Test (R 134a)
- Instructions For Handling Refrigerant R 134a
- Instructions For Handling Refrigerant Oil (for Refrigerant R 134a)2
- Leak Testing With Ultraviolet Additives (UV Additives) (BMW Leak-testing Case)23
- Leak-testing With Leak Tester Device2
- Safety Instructions For Handling Refrigerant R134a
- Safety Instructions For Handling Refrigerant Oil2
- Drawing Off, Evacuating And Filling A/C System (R 134a)2
- Instructions For Opening And Replacing Parts In Refrigerant Circuit2
51 AC Housing-evaporator, Switching Elemts17 pages
- Cleaning Evaporator23
- Cleaning Evaporator (automatic Climate Control)234
- Removing And Installing / Replacing Expansion Valve (air-conditioning)2
- Removing And Installing / Replacing Evaporator23
- Removing And Installing/replacing Evaporator (A/C Control)23
- Instructions For Opening And Replacing Parts In Refrigerant Circuit2
53 Condenser And Dryer With Lines8 pages
- Removing And Installing Cassette (condenser For Air Conditioner)23
- Instructions For Opening And Replacing Parts In Refrigerant Circuit2
- Notes On Replacing Drier Bottle Or Drier Insert
- Removing And Installing / Replacing Drier Flask For Air Conditioner
- Removing And Installing Or Replacing Condenser For Air Conditioner
99 Troubleshooting14 pages
- Fault 01 Combustion Air Blower
- Fault 02 Flame Detector
- Fault 03 Glow Plug
- Fault 04 Circulation Pump
- Fault 05 Temperature Sensor
- Fault 06 Park Heating Metering Pump
- Fault 07 Overheating Protection
- Fault 08 Burner Insert
- Fault 1
- Fault 4
- Fault 6
- Fault 6
- Overview Of Defects For Independent Heating Thermo Top S
- Reading Out Flashcode
65 Audio, Navigation And Information System38 pages
- 12 Stereo Radio, Amplifier › Removing And Installing/replacing Rear Loudspeaker
- 13 Speaker And Cover › Removing And Installing / Replacing Entire Subwoofer Speaker For Top-HiFi System
24 Rear Window Aerial-antenna3 pages
- 50 Video And TV Equipment › Removing And Installing / Replacing Video Module For On-board Monitor (touring)
52 Video Monitor11 pages
- Removing And Installing/replacing Cassette Drive2
- Removing And Installing Complete On-board Monitor (widescreen)
- Replacing Panel For On-board Monitor (control Panel, Widescreen)2
- Removing And Installing/replacing Housing With Drive For On-board Monitor (wides
- Removing And Installing On-board Monitor2
- Replacing Trim Panel For On-board Monitor (control Panel)
- Removing And Installing/replacing LC Display For On-board Monitor2
- 75 Anti-theft Alarm System › Removing And Installing/replacing Control Unit For Radio Interior Protection
77 Airbag Trigger Device, Diagnosis Unit8 pages
- Removing And Installing Airbag Control Unit2
- Replacing Airbag Control Unit
- Removing And Installing/replacing Collision Sensor For Left Or Right Side Airbag2
- Removing And Installing Impact Sensor For Left Or Right Side Airbag (multiple Re2
- Replacing Impact Sensor For Left Or Right Side Airbag (multiple Restraint System
- 81 On-board Computer › Removing And Installing / Replacing Multi-information Display (MID Or IRIS)2
- 83 Car Communication Computer (CCC) › Removing And Installing/replacing Cassette Drive2
90 Navigation Systems4 pages
66 Distance Systems, Cruise Control › 20 Park Distance Control2 pages
67 Electrical Drives23 pages
- 11 Central Locking Unit - Unlocking Units › Replacing Actuator Drive For Trunk Lid Lock (touring)
16 Servo-positioning Drives10 pages
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (from 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (up To 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster (xenon H
- 31 Drive, Seat Adjustment › Removing And Installing/replacing Drive Unit For Head Restraint Adjustment (comf23
- 61 Drive, Slide-tilt Sunroof-conv. Top › Removing And Installing Or Replacing Drive With Gear For Actuating Slide/tilt Su2
- 62 Drive, Window Regulator › Removing And Installing/replacing Flat Motor For Rear Left Or Right Power Window2
- 63 Drive Unit, Headlight Wipe-wash Unit › Removing And Installing / Replacing Wiper Motor
- 66 Drive, Seat Adjustment › Removing And Installing/replacing Lumbar Support Drive Mechanism On Front Seat,2
72 Parts - Accessories (Body)66 pages
11 Seat Belts16 pages
- Safety Precautions And General Information
- Checking Automatic Safety Belt23
- Inspection List For Automatic Seat Belt2
- Removing And Installing Or Replacing Front Left Or Right Safety Belt (complete U2
- Removing And Installing/replacing Left Or Right Rear Safety Belt234
- Removing And Installing / Replacing Rear Center Safety Belt234
12 Airbag Generator-airbag Unit For Pass44 pages
- Repairing Airbag Cables2
- Safety Precautions And General Information
- Safety Regulations For Handling Airbag System Components2
- Safety Regulations For Handling Components With Gas Generators2
- Airbag System
- Deactivation Of Airbags234
- Procedure After Airbag Triggering As Result Of An Accident23
- Safety Regulations For Handling Airbag Modules, Airbag Components And Pyrotechni
- Scrapping Vehicles With Passenger Airbag And Pyrotechnic Belt Tensioners
- Unlocking/locking Airbag Plug Connections234
- Removing And Installing Or Replacing Airbag Module On Passenger Side23456
- Removing And Installing/replacing Airbag Module On Left Or Right Front Door23
- Removing And Installing/replacing Airbag Module On Left Or Right Rear Door
- Removing And Installing / Replacing Left Or Right ITS Head Airbag (model Without23456789101112
- Removing And Installing Left Or Right ITS Head Airbag (model Fitted With Sliding
84 Communication Systems7 pages
86 Trailers107 pages
10 Loading Platform71 pages
- Body And Underbody: Checking For Corrosion And Damage
- Raising BMW Multi-trailer23
- Adjusting Brake System23
- Adjusting Spring Force Accumulator
- Disassembly Of Camlock Retaining Cam
- Disassembly Of Base Plate
- Disassembly Of Bracket On Platform Base
- Disassembly Of Front Apron
- Disassembly Of Front Protection Bar
- Disassembly Of Jockey Wheel Or Jockey Wheel Mount
- Disassembly Of Left And Right Aprons
- Disassembly Of Left And Right Lamp Housings
- Disassembly Of Left And Right Wheel Boxes
- Disassembly Of Licence Plate Mounting Plate
- Disassembly Of Loading Ramp Frame/disassembly Of Rail, Left/right
- Disassembly Of Rear Apron
- Disconnecting Plug Connection, Wiring Harness, Front/rear
- Installation Position Of BMW Lettering
- Positioning Of Multitrailer Hood For Maintenance And Repair Work2
- Removing Camlock Retaining Cam On Loading Ramp
- Removing Camlock Screw Cap
- Removing And Installing Or Replacing Left Or Right Coil Spring2
- Removing Bolt On Loading Ramp
- Removing Brake Shoes2345
- Removing Entry Profile Section On Loading Ramp, Left, Right And Center
- Removing Left Or Right Shock Absorber
- Removing Loading Ramp Lock2
- Removing Mounting Bracket Sealing Cap
- Removing Mounting Bracket, Center, Left And Right
- Removing Outer Pull Rod Mount, Left And Right
- Removing Overrunning Equipment/maintaining Or Replacing Guide Bush/installing Ov2345
- Removing Plastic Bush/metal Bush
- Removing Rear Supports And Bracket
- Removing Reflecting Rear Light
- Removing Rest On Loading Ramp, Left, Right And Center
- Removing Shock Absorber From Overrunning Equipment
- Removing Trailing Arm, Removing And Installing Or Replacing Mounting23
- Removing Wheel Bearing2
- Removing Wooden Rest On Loading Ramp, Left, Right And Center
- Repair Work On GFP Components With Gelcoat Surface
- Replacing 12 Volt Socket2
- Replacing Bar
- Replacing Drawbar Members, Left And Right2
- Replacing Gaiter
- Replacing Holder For Chock
- Replacing Lashing Plate And Lashing Eye
- Replacing License Plate Light
- Replacing Position Light
- Replacing Rear Light
- Troubleshooting On Multi-trailer2
21 Hood36 pages
- Positioning Of Multitrailer Hood For Maintenance And Repair Work2
- Adjusting Hood Pretension - Camloc Fastener With Spacers23
- Adjusting Rear Lid To Fit2
- Adjusting Rotary Striker Lock
- Adjusting Side Lid To Fit2
- Attaching/replacing BMW Badge2
- Fitting BMW Logo
- Installing Hood Seal
- Installing Rubber Roof Strip
- Installing Seal For Rear Lid And Side Lid
- Installing Sponge Rubber Seal
- Removing Ball Pivot
- Removing Centering Pin From Mounting Bracket
- Removing Gas Spring
- Removing Gas Spring Retaining Bracket
- Removing Hinge Bracket On Rear Lid
- Removing Lid
- Removing Lock Barrel
- Removing Lock Striker Fixture On Rear Lid
- Removing Plug For Inside Light2
- Removing Roof Railing
- Removing Roof Railing Adapter2
- Removing Rotary Striker Lock2
- Removing Side Lid Hinge
- Replacing Inside Light
- Replacing Inside Light Power Cable2
99 Paintwork2 pages