A1: Power transmission
Steering & suspension
Body & interior
Engine
Transmission
General
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
5-speed manual gearbox 02T73 pages
Technical data6 pages
Clutch, control19 pages
Exploded view - pedal cluster, clutch master cylinder6 pages
- Removing and installing clutch position senderG476
- Removing and installing mounting bracket with clutch master cylinder
- Removing and installing mounting bracket without clutch master cylinder
- Removing and installing clutch pedal with over-centre spring
- Removing and installing clutch pedal with extension spring
Exploded view - clutch release mechanism3 pages
Gearbox mechanics,operation, construction,diff.33 pages
Overview - selector mechanism3 pages
Exploded view - selector mechanism3 pages
Exploded view - gear selector cable and gate selector cable3 pages
- Removing gearbox
- Installing gearbox
- Transporting gearbox
- Securing gearbox to engine and gearbox support
Exploded view - assembly mountings3 pages
- Checking oil level in manual gearbox
Dismantling and assembling gearbox9 pages
- General layout of gearbox
- Exploded view
- Exploded view - gearbox housing cover and 5th gear
- Exploded view - clutch housing
- Removing and installing clutch housing
- Exploded view - input shaft, output shaft, differential, selector mechanism and selector forks
- Assembly sequence - removing and installing input shaft, output shaft and differential
- Renewing bearing mounting with grooved ball bearings for input and output shafts
Exploded view - gearbox housing and clutch housing2 pages
Exploded view - selector mechanism in gearbox (selector unit)3 pages
Gearbox,mechanics,gears,shafts,internal operation7 pages
Exploded view - 5th gear3 pages
Final drive, differential, differential lock8 pages
Exploded view - flange shafts and oil seals5 pages
Exploded view - differential3 pages
7-speed dual clutch gearbox 0AM (S tronic)52 pages
Technical data15 pages
Clutch, control5 pages
Gearbox mechanics,operation, construction,diff.23 pages
- Electrical/electronic components and fitting locations
- Basic settings
Checking and adjusting selector mechanism3 pages
Exploded view - selector lever handle, selector lever display illumination bulbL1015 pages
Exploded view - selector mechanism3 pages
- Transporting gearbox and securing to engine and gearbox support
Exploded view - assembly mountings3 pages
- Renewing gear oil
Gearbox,mechanics,gears,shafts,internal operation › Exploded view - mechatronic unit for dual clutch gearboxJ7434 pages
Final drive, differential, differential lock › Exploded view - flange shafts and oil seals5 pages
5-speed manual gearbox 02R70 pages
Technical data5 pages
Clutch, control18 pages
Exploded view - pedal cluster, clutch master cylinder5 pages
Exploded view - hydraulics (LHD)4 pages
- Exploded view - clutch release mechanism
Servicing clutch5 pages
Exploded view - LuK version clutch with one-piece flywheel2 pages
Gearbox mechanics,operation, construction,diff.31 pages
Overview - selector mechanism3 pages
Exploded view - selector mechanism3 pages
Exploded view - gear selector cable and gate selector cable3 pages
- Removing gearbox (vehicles with 1.6 ltr. TDI engine)
- Installing gearbox
- Transporting gearbox
Exploded view - assembly mountings3 pages
- Checking gear oil level and filling up with gear oil
Dismantling and assembling gearbox7 pages
- General layout of gearbox
- Exploded view
- Exploded view - removing and installing gearbox housing cover and 5th gear
- Exploded view - removing and installing gearbox housing and selector mechanism
- Exploded view - removing and installing input shaft, output shaft, differential and selector forks
- Assembly sequence - removing and installing gearbox housing cover and 5th gear
Assembly sequence - dismantling and assembling complete gearbox3 pages
- Exploded view - servicing gearbox housing and clutch housing
Exploded view - servicing selector unit3 pages
- Exploded view - dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation7 pages
Final drive, differential, differential lock9 pages
6-speed manual gearbox 02U68 pages
Technical data6 pages
Clutch, control19 pages
Exploded view - pedal cluster, clutch master cylinder6 pages
- Removing and installing clutch position senderG476
- Removing and installing mounting bracket with clutch master cylinder
- Removing and installing mounting bracket without clutch master cylinder
- Removing and installing clutch pedal with over-centre spring
- Removing and installing clutch pedal with extension spring
Exploded view - clutch release mechanism3 pages
Gearbox mechanics,operation, construction,diff.33 pages
Overview - selector mechanism9 pages
- Exploded view - gear knob and gear lever boot
- Removing and installing gear knob with gear lever boot
- Exploded view - selector mechanism
- Removing and installing selector mechanism
- Dismantling and assembling selector mechanism
- Exploded view - gear selector cable and gate selector cable
- Removing and installing gear selector cable and gate selector cable
- Adjusting selector mechanism
- Removing gearbox
- Installing gearbox
- Transporting gearbox
- Securing gearbox to assembly stand
Exploded view - assembly mountings4 pages
- Checking oil level in manual gearbox
Dismantling and assembling gearbox7 pages
- General layout of gearbox
- Exploded view
- Exploded view - removing and installing gearbox housing cover and 5th/6th gear
- Exploded view - removing and installing clutch housing
- Exploded view - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
- Removing and installing cover for gearbox housing, clutch housing, selector shaft with selector mechanism cover, input shaft, ou
Exploded view - gearbox housing and clutch housing2 pages
- Exploded view - gearbox housing cover
Exploded view - selector mechanism in gearbox (selector unit)3 pages
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock6 pages
Renewing oil seals for flange shafts3 pages
Exploded view - differential3 pages
6-speed manual gearbox 0A8, front-wheel drive83 pages
Technical data9 pages
Clutch, control15 pages
Overview - clutch mechanism2 pages
Exploded view - pedal cluster, clutch master cylinder5 pages
Exploded view - hydraulics (LHD)3 pages
- Exploded view - hydraulics (RHD)
Exploded view - clutch release mechanism, slave cylinder2 pages
Gearbox mechanics,operation, construction,diff.34 pages
Overview - selector mechanism3 pages
Exploded view - selector mechanism3 pages
Exploded view - gear selector cable and gate selector cable3 pages
Removing and installing gearbox3 pages
- Transporting gearbox
Exploded view - assembly mountings3 pages
- Checking gear oil level and filling up with gear oil
Dismantling and assembling gearbox11 pages
- General layout of gearbox
- Exploded view
- Removing and installing gearbox housing and selector unit - exploded view
- Removing and installing input shaft, output shafts, differential and selector rods - exploded view
Assembly sequence for gearbox without circlip A for input shaft sealing cap3 pages
Assembly sequence for gearbox with circlip A for input shaft sealing cap3 pages
- Servicing gearbox housing
- Servicing clutch housing
- Renewing input shaft oil seal
- Servicing selector forks
Gearbox,mechanics,gears,shafts,internal operation15 pages
Input shaft3 pages
Output shaft for 1st - 4th gear6 pages
- Dismantling and assembling output shaft for 1st - 4th gear
Adjusting output shaft for 1st - 4th gear4 pages
Output shaft for 5th, 6th and reverse gears6 pages
- Dismantling and assembling output shaft for 5th, 6th and reverse gear
Adjusting output shaft for 5th, 6th and reverse gear4 pages
Final drive, differential, differential lock10 pages
- Table of adjustments
Differential4 pages