Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K Series06 Engine - D Series07 Engine - L Series08 Engine - T Series09 Emission control10 Engine management system - MEMS11 Engine management system - PGMFi12 Engine management system - EDC13 Fuel delivery system14 Cooling system15 Cooling system - L Series16 Manifold & exhaust systems17 Clutch18 Manual gearbox - R6519 Manual gearbox - PG120 Automatic gearbox21 Drive shafts22 Steering23 Suspension24 Brakes25 Restraint systems26 Body27 Heating & ventilation28 Air conditioning29 Wipers & washers30 Electrical31 Instruments
Rover 400 Workshop Manual (1995-2000)30 · Electrical
30 · Electrical

Alternator - ’l’ series with air conditioning (page 2 of 2)

Make
Rover
Model
400 Workshop Manual
Year
1995–2000
Section
Repairs
ElectricalAlternator - ’l’ series with air conditioning · page 2 of 2
Diagram
  1. Remove through bolt securing alternator to mounting bracket and screw securing alternator to support bracket.

NOTE: From 97.5 MY, the through bolt is fitted from the multiplug end of the alternator. Maintain bolt orientation on assembly.

  1. Disconnect oil feed pipe from vacuum pump.
  2. Remove alternator.

CAUTION: Plug the connections.

Do not carry out further dismantling if component is removed for access only.

  1. Fit vacuum pump to new alternator. See BRAKES, Repairs.

Refit

  1. Remove plugs from connections.
  2. Clean all pipe connections.
  3. Position alternator to mounting bracket.
  4. Connect oil feed pipe to cylinder block and tighten union.
  5. Fit bolts securing alternator to mounting bracket and tighten lower bolt to 45 Nm and upper bolt to 25 Nm.
  6. Tighten vacuum pump oil feed pipe union.
  7. Connect vacuum hose to vacuum pump and secure with clip
  8. Align vacuum pipe bracket to camshaft cover and tighten bolt.
  9. Locate cooling fan cowl, fit bolts and tighten to 9 Nm.
  10. Connect oil return pipe to sump.
  11. Remove container from beneath vehicle.
  12. Remove stand(s) and lower vehicle.
  13. Connect battery cable to alternator stud tighten nut to 4 Nm and position cover.
  14. Connect multiplug to alternator.
  15. Fit auxiliary drive belt. See this section.
  16. Fit engine acoustic cover. See BODY, Exterior fittings.
  17. Connect battery earth lead.

Parts & tools for this job For 1995 Rover 400

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