Air conditioning

25. Position centre beam, fit bolts and tighten to 45 Nm.
26. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
27. Remove stand(s) and lower vehicle.
28. Position earth lead to gearbox and tighten bolt.
29. Position air cleaner bracket and tighten bolts.
30. Position battery tray and tighten bolts.
31. Fit ECM, tighten bolt and connect multiplugs.
32. Position main battery feed lead to battery terminal and fit bolt.
33. Locate battery feed lead to fuse box, fit and tighten Torx screw.
34. Fit access panel, main fuse cover and fuse box cover.
35. Connect engine harness multiplugs
36. Remove plugs from fuel feed and return hoses and connect hoses.
37. Fit rear steady bar bracket, fit bolts and tighten to 85 Nm.
38. Secure harness clip to bracket.
39. Position coolant pipe bracket, fit and tighten bolt to 10 Nm.
40. Fit steady bar and fit bolt securing steady bar to body.
41. Align steady bar to bracket, fit through bolt and special nut. DO NOT tighten bolts.
42. Tighten all engine mounting and steady bar fixings in correct sequence to correct torque. See Adjustments.
43. Connect multiplugs and secure to bracket on RH suspension turret.
44. Secure harness to bracket.

Air conditioning

45. Align compressor to mounting bracket, position heatshield, fit bolts and tighten to 25 Nm.
46. Fit splash shield, align PAS hose clip, fit spacer to front bolt and tighten bolts.

All models

47. Position PAS pump to bracket, fit bolts and tighten 25 Nm.
48. Fit PAS pump pulley and fit bolts.
49. Fit drive belt to crankshaft pulley and compressor pulley if fitted.
50. Using a 25 mm spanner raise belt tensioner and connect drive belt to steering pump and alternator pulleys. Ensure drive belt is correctly located in pulley grooves.
51. Tighten PAS pulley bolts to 9 Nm.
52. Connect coolant hose to expansion tank and secure with clip.
53. Clip hose to PAS pipe.
54. Align PAS pipe clip to engine bracket and fit and tighten bolt.
55. Position spark plug cover and fit and tighten bolts.
56. Fit radiator. See COOLING SYSTEM - ’KV6’, Repairs.
57. Remove stand(s) and lower vehicle.
58. Fit manifold chamber. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
59. Fit battery. See ELECTRICAL, Repairs.
60. Fit air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
61. Release bonnet and secure stays to support bonnet.
62. Fill gearbox with correct quantity and grade of oil. See MANUAL GEARBOX - ’PG1’, Adjustments.
63. Fill engine with correct quantity and grade of oil. See Adjustments.
64. Fill cooling system. See COOLING SYSTEM - ’KV6’, Adjustments.