Engine and manual gearbox

Refit

1. Clean mating surfaces of camshaft cover and carrier.
2. Clean inside of camshaft cover. If necessary, wash oil separator gauze and blow dry.

CAUTION: When fitting new gasket ensure arrows point towards inlet manifold.

3. Fit new gasket and position camshaft cover to carrier. Fit bolts and working in sequence illustrated, tighten progressively to 9 Nm.
4. Position harness bracket to camshaft cover and tighten bolt to 8 Nm.
5. Connect spark plug leads and secure breather hose to camshaft cover.
6. Fit manifold support brackets and tighten bolts to 25 Nm.

ENGINE AND MANUAL GEARBOX

Service repair no - 12.37.01/99

Remove

1. Release spring clips retaining bonnet struts.
2. Disconnect struts and tie bonnet back.
3. Remove air cleaner assembly. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
4. Remove battery. See ELECTRICAL, Repairs.
5. Remove inlet manifold chamber. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
6. Raise front of vehicle.

WARNING: Support on safety stands.

7. Remove radiator assembly. See COOLING SYSTEM - ’KV6’, Repairs.

8. Remove 2 screws securing spark plug cover.
9. Remove cover.