Models with Air Conditioning fitted:

9. Disconnect vacuum pump, oil return pipe from sump.
10. Disconnect vacuum pump, oil feed pipe union from cylinder block.

11. Remove bolt securing alternator to top mounting bracket.
12. With assistance, remove nut and bolt securing alternator to lower mounting bracket.
13. Disconnect oil feed pipe from vacuum pump.
14. Remove 2 bolts securing alternator top mounting bracket, and remove bracket.
15. Remove alternator from vehicle.

CAUTION: Plug the connections.

Do not carry out further dismantling if component is removed for access only.

16. Remove 4 bolts securing vacuum pump to alternator.
17. Remove vacuum pump.
18. Clean mating face of vacuum pump and replacement alternator.
19. Fit vacuum pump to replacement alternator. Fit bolts and tighten to 8 Nm.

Refit

1. Remove plugs from connections.
2. Clean all pipe connections.
3. Position alternator to lower mounting bracket.
4. Fit top mounting bracket and tighten bolts to 25 Nm.
5. Connect oil feed pipe to cylinder block and tighten union.
6. With assistance fit lower mounting nut and bolt and tighten to 45 Nm.
7. Fit upper mounting bolt and tighten to 25 Nm.
8. Tighten oil feed pipe union to vacuum pump.
9. Connect vacuum hose to vacuum pump and secure hose with clip.

Models with Air Conditioning fitted:

10. Align vacuum pipe bracket to camshaft cover and tighten bolt.

All Models:

11. Connect oil return pipe to sump.
12. Connect battery cable to alternator stud. Tighten nut to 4 Nm. and position cover.
13. Connect multiplug to alternator.
14. Fit intercooler top hose and tighten clips.
15. Fit auxiliary drive belt. See this section.
16. Connect battery earth lead.