Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Engine - KV605 Engine - diesel06 Engine - T Series07 Emission control08 Engine management system - MEMS09 Engine management system - EDC10 Fuel delivery system11 Cooling system - KV612 Cooling system - diesel13 Manifold & exhaust systems14 Clutch15 Manual gearbox - PG116 Manual gearbox - T75017 Automatic gearbox - JF403E18 Drive shafts19 Steering20 Brakes21 Restraint systems22 Body23 Air conditioning24 Wipers & washers25 Electrical26 Instruments
Rover 800 Workshop Manual (1996-1999)04 · Engine - KV6
04 · Engine

Camshaft timing belt - air conditioning (page 6 of 6)

Make
Rover
Model
800 Workshop Manual
Year
1996–1999
Section
Repairs
Engine - KV6Camshaft timing belt - air conditioning · page 6 of 6
Diagram
  1. Tighten engine mounting bracket bolts in the sequence shown to the following torques: Bolt 1 32 Nm. Bolt 5 45 Nm. Bolts 2, 3, 4, 6 and 7 85 Nm.
  2. Fit bolts securing compressor mounting bracket to engine mounting bracket and tighten to 45 Nm.
  3. Align compressor to bracket, position heatshield, fit bolts and tighten to 25 Nm.
  4. Position ancillary belt tensioner, fit bolts and tighten to 25 Nm.
  5. Fit blanking plugs to engine mounting bracket.
  6. Automatic models: Clean and refit gearbox fluid dip stick.
  7. Clean lower timing belt cover.
  8. Fit cover, fit bolts and tighten to 9 Nm.
  9. Clean crankshaft pulley.
  10. Fit crankshaft pulley to crankshaft gear.

CAUTION: Ensure indent on pulley locates over lug on gear.

  1. Fit crankshaft pulley bolt and washer, tighten bolt to 160 Nm.
  2. Remove tool 18G 1746.
  3. Position PAS pump to bracket, fit bolts and tighten to 25 Nm.
  4. Clean exhaust camshaft front seal locations and fit new seals.

CAUTION: Sealing edge of seal and mating face must be clean and dry.

  1. Align dip stick tube bracket to cylinder head, fit bolt and tighten to 9 Nm.
  2. Fit RH front timing cover taking care not to displace seal.
  3. Fit 3 bolts securing cover and tighten to 4 Nm.
  4. Clean spacer and mating face on engine bracket.
  5. Fit spacer to mounting bracket.
  6. Fit alternator. See ELECTRICAL, Repairs.
  7. Fit rear steady bar to brackets, cut-out facing downwards.
  8. Fit bolt securing steady bar to body bracket, finger tight.
  9. Fit bolt securing steady bar to engine bracket, locate fork of special nut in bracket peg.
  10. Tighten both bolts to 85 Nm.
  11. Fit inlet manifold chamber. See MANIFOLD & EXHAUST SYSTEMS, Repairs.
  12. Fit LH rear timing belt cover. See this section.
  13. Fit spark plug cover, fit bolts and tighten to 4 Nm.
  14. Fit oil filter. See this section.
  15. Fit splash shield, align PAS hose clip, fit spacer to front bolt and tighten bolts.
  16. Fit underbelly panel. See BODY, Repairs.
  17. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
  18. Remove stand(s) and lower vehicle.

Parts & tools for this job For 1996 Rover 800

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