Golf Mk6: Power transmission
Also for this vehicle: Golf (5K1) L4-2.0L DSL Turbo (CJAA) (2011), Golf (5K1) L5-2.5L (CBUA) (2011), Golf GL L4-2.0L (AEG) (2001), Golf GL L4-2.0L (AVH) (2002), Golf GL L4-2.0L (AZG) (2001), Golf GLS L4-1.8L Turbo (AWW) (2001), Golf GLS L4-2.0L (AEG) (2001), Golf GLS L4-2.0L (AVH) (2002), Golf GLS L4-2.0L (AZG) (2001), Golf GTI L4-1781cc 1.8L SOHC (HT) (1985), Golf GTI L4-1781cc 1.8L SOHC (RD) (1987), Golf GTI L4-1984cc 2.0L DOHC (9A) (1990), Golf GTI L4-2.0L (ABA) (1997), Golf GTI V6-2792cc 2.8L DOHC (AAA) SFI (1998), Golf III L4-1984cc 2.0L SOHC (1993), Golf III L4-2.0L (ABA) (1995), Golf L4-1.8L Turbo (AWD) (2000), Golf L4-1.8L Turbo (AWW) (2003), Golf L4-1.9L DSL Turbo (AHU) (1997), Golf L4-1.9L DSL Turbo (ALH) (1999), Golf L4-1.9L DSL Turbo (BEW) (2004), Golf L4-1588cc 1.6L DSL SOHC (1987), Golf L4-1588cc 1.6L DSL SOHC Turbo (1985), Golf L4-1781cc 1.8L SOHC (1987), Golf L4-1781cc 1.8L SOHC (ACC) Can (1993), Golf L4-1781cc 1.8L SOHC (RV) (1990), Golf L4-1781cc 1.8L SOHC (RV, PF) (1989), Golf L4-1896cc 1.9L DSL Turbo (1Z) (1997), Golf L4-2.0L (ABA) (1996), Golf L4-2.0L (AEG) (1999), Golf L4-2.0L (AVH) (2003), Golf L4-2.0L (AZG) (2004), Golf L4-2.0L (BEV) (2004), Golf L4-2.0L DSL Turbo (CJAA) (2010), Golf L5-2.5L (CBUA) (2010), Golf Mk1, Golf Mk2, Golf Mk3, Golf Mk4, Golf Mk5.
Steering & suspension
Body & interior
General
Transmission
Engine
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
6-speed automatic gearbox 09G79 pages
Technical data17 pages
General repair notes12 pages
- Golf 2009 ?
Torque converter › Proper handling and installation of torque converter5 pages
Automatic gearbox, control, assembly, housing32 pages
Connecting »tester«2 pages
- Electrical and electronic components and their locations
Multifunction switchF1255 pages
- Emergency release of selector lever
- Selector mechanism up to 02.2009
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism from 03.2009 onwards3 pages
Removing and installing gearbox, Golf 2009 ?4 pages
- Transporting gearbox
Checking ATF level and topping up4 pages
Automatic gearbox, gears, control22 pages
- Renewing oil seal for selector shaft
Removing and installing valve body6 pages
Removing and installing wiring harness for solenoid valves and senders3 pages
Final drive, differential, differential lock › Renewing oil seals for flange shafts3 pages
6-speed manual gearbox 0AJ99 pages
Technical data9 pages
Identification codes, assembly allocation, ratios and capacities3 pages
- Overview - power transmission
- General repair notes
Clutch, control25 pages
Clutch operation19 pages
- Overview - clutch actuation
- Assembly overview, pedal cluster with clutch position senderG476 - Touran from 06.03, Passat, Eos, Scirocco, Golf, and Golf Plus
Removing and installing over-centre spring3 pages
Removing and installing clutch pedal3 pages
Removing and installing master cylinder2 pages
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
Clutch release mechanism3 pages
Gearbox mechanics,operation, construction,diff.51 pages
Selector mechanism18 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
Removing and installing gear knob with gaiter and noise insulation2 pages
Assembly overview - Selector lever and selector housing3 pages
- Dismantling and assembling selector mechanism (from 11.06)
Removing and installing gearbox9 pages
Removing and installing gearbox, Golf 2009 ? with 1.2l engine4 pages
Removing and installing gearbox, Golf 2009 ? with 1.4l engine and Passat 2011 ?4 pages
- Transporting gearbox
Dismantling and assembling gearbox9 pages
- Overview - gearbox
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gears
- Assembly overview - removing and installing clutch housing
- Assembly overview - removing and installing input shaft, output shaft, differential, selector mechanism and selector forks
Gearbox housing and clutch housing2 pages
Gearbox housing cover3 pages
Gearbox,mechanics,gears,shafts,internal operation7 pages
Final drive, differential, differential lock7 pages
6-speed manual gearbox 02S125 pages
Technical data9 pages
Identification code, assembly allocation, ratios and capacities3 pages
- Overview - power transmission
- General repair notes
Clutch, control25 pages
Clutch operation18 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster
Removing and installing clutch pedal2 pages
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
Clutch release mechanism3 pages
Clutch4 pages
Clutch in connection with simple flywheel3 pages
Gearbox mechanics,operation, construction,diff.59 pages
Selector mechanism17 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
Removing and installing gear knob with gaiter and noise insulation2 pages
Assembly overview - Selector lever and selector housing2 pages
- Removing and installing selector mechanism
Removing and installing gearbox9 pages
Removing and installing gearbox, Golf 2009 ? with 1.4 l engine4 pages
Removing and installing gearbox, Golf 2009 ? with 1.8 l engine4 pages
- Transporting gearbox
- Assembly overview - assembly mountings
Gearbox oil5 pages
Dismantling and assembling gearbox13 pages
- Overview - gearbox
- Overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th and 6th gears
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear3 pages
Assembly sequence - Dismantling and assembling gearbox completely4 pages
Gearbox housing and clutch housing3 pages
Gearbox housing cover3 pages
Gearbox,mechanics,gears,shafts,internal operation13 pages
Final drive, differential, differential lock19 pages
Oil seals14 pages
Renewing left flange shaft oil seal with gearbox installed4 pages
- Distinguishing seals for right flange shaft
Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)4 pages
Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)4 pages
- Adjustment overview
6-speed manual gearbox 02Q198 pages
Technical data26 pages
Front-wheel drive - gearbox identification3 pages
Four-wheel drive - gearbox identification3 pages
- Front-wheel drive - Overview power transmission
- Overview - four-wheel drive power train
- Calculating overall gear ratio "i"
- Four-wheel drive - notes on performance test
- Safety measures for vehicles with start/stop system
Clutch, control56 pages
Repairing clutch mechanism, Golf, Golf Plus and Scirocco32 pages
- Overview
- Assembly overview - pedal cluster
Removing and installing over-centre spring, Golf 2009 ? left-hand drive and Scirocco4 pages
Removing and installing over-centre spring, Golf 2009 ? right-hand drive4 pages
Removing and installing clutch pedal, Golf 2009 ? left-hand drive and Scirocco4 pages
Removing and installing clutch pedal, Golf 2009 ? right-hand drive4 pages
Removing and installing mounting bracket, Golf 2009 ? left-hand drive and Scirocco4 pages
Removing and installing mounting bracket, Golf 2009 ? right-hand drive and Golf Plus right-hand drive4 pages
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Bleeding clutch system
Repairing clutch release mechanism9 pages
Repairing clutch, in conjunction with dual-mass flywheel10 pages
- Repairing clutch, in conjunction with one-piece flywheel
Gearbox mechanics,operation, construction,diff.64 pages
Repairing selector mechanism14 pages
- Installation position of selector mechanism
- Overview of selector mechanism
- Assembly overview - gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf, Eos and Scirocco
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Adjusting selector mechanism
- Functional check
- Plastic relay lever
Removing and installing gearbox, Golf 2009 ? front-wheel drive with turbo diesel engine4 pages
Removing and installing gearbox, Golf 2009 ? front-wheel drive with petrol engine4 pages
Removing and installing gearbox, Golf 2009 ? four-wheel drive4 pages
Transporting gearbox3 pages
- Checking gear oil
Removing and installing bevel box, vehicles with turbo diesel engine and particulate filter, (Golf 2005 ?, Golf 2009 ?, Passat 24 pages
Removing and installing bevel box, vehicles with turbo diesel engine and particulate filter, (Golf 2009 ?, Passat 2006 ? and CC 4 pages
Checking or topping up gear oil in bevel box4 pages
Dismantling and assembling gearbox15 pages
- Overview - gearbox, front-wheel drive, Golf 2009 ?, Golf Plus, Passat, Passat CC, CC, Eos and Scirocco
- Overview - gearbox, four-wheel drive
- Assembly overview - front-wheel drive
- Assembly overview - four-wheel drive
- Assembly overview - removing and installing gearbox housing and selector unit
- Assembly overview - front-wheel drive - removing and installing input shaft, output shafts, differential and selector rods; Golf
Four-wheel drive - removing and installing input shaft, output shafts, differential, bevel box and selector rods2 pages
Assembly order, gearbox »without« circlip A for input shaft cover made from sheet metal3 pages
Assembly order: I = gearbox »with« circlip A for input shaft cover made from sheet metal; II = gearbox with input shaft cover ma3 pages
- Repairing gearbox housing
- Front-wheel drive - repairing clutch housing
- Four-wheel drive - repairing clutch housing
- Repairing selector forks
Gearbox,mechanics,gears,shafts,internal operation24 pages
Input shaft6 pages
- Assembly overview - input shaft
Dismantling and assembling input shaft2 pages
Output shaft for 1st through 4th gears11 pages
- Assembly overview - output shaft for 1st through 4th gears
Dismantling and assembling output shaft for 1st through 4th gears5 pages
- Distinguishing 1st/2nd gear synchronisation, distinguishing 3rd gear synchronisation
- Assembling 1st to 4th gear output shaft up to gearbox date 25 10 9
- Assembling 1st to 4th gear output shaft - from gearbox date 26 10 9 up to gearbox date 24 05 0
- Assembling 1st to 4th gear output shaft - from gearbox date 25 05 0 onwards
Adjusting output shaft for 1st through 4th gears4 pages
Output shaft for 5th, 6th and reverse gears7 pages
- Assembly overview - output shaft for 5th, 6th and reverse gears
- Dismantling and assembling output shaft for 5th, 6th and reverse gears
Adjusting output shaft for 5th, 6th and reverse gears4 pages
Final drive, differential, differential lock28 pages
Front-wheel drive - renewing seals for flange shafts or stub shaft with gearbox installed7 pages
Renewing oil seal for right flange shaft, Golf and Touran from gearbox manufacture date 01 11 4, Golf Plus, Passat, Passat CC, C3 pages
Four-wheel drive - renewing flange shaft oil seals with gearbox and bevel box installed7 pages
- Renewing seal between gearbox and bevel box
- Assembly overview - seals, flange shaft mount and output flange mount in bevel box
- Renewing seal between gearbox and bevel box with bevel box removed
- Renewing bevel box output flange oil seal (bevel box removed)
- Resetting shim when renewing output flange
- Adjustment overview - manual gearbox
Differential5 pages
5-speed manual gearbox 0AH69 pages
Technical data17 pages
Gearbox mechanics,operation, construction,diff.33 pages
- Plastic relay lever
Repairing selector mechanism, Passat, Golf and Golf Plus14 pages
- Installation position of selector mechanism
- Removing and installing gear knob and cover
- Removing and installing gaiter with gear knob and noise insulation, Golf
- Repairing gear lever and selector housing (through 10.06)
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
Removing and installing gearbox, Golf4 pages
- Transporting gearbox
- Checking gear oil
Dismantling and assembling gearbox9 pages
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock11 pages
Renewing flange shaft oil seals with gearbox installed, Passat, Golf and Golf Plus7 pages
Differential4 pages
5-speed manual gearbox 0A4126 pages
Technical data9 pages
Identification code, assembly allocation, capacities3 pages
- Overview - power transmission
- General repair notes
Clutch, control30 pages
Clutch operation17 pages
- Overview - clutch actuation
- Assembly overview - pedal cluster
Removing and installing over-centre spring3 pages
Removing and installing clutch pedal2 pages
Removing and installing mounting bracket3 pages
- Removing and installing master cylinder
- Removing and installing clutch position senderG476
- Assembly overview - hydraulics (LHD)
- Assembly overview - hydraulics (RHD)
- Removing and installing slave cylinder
- Bleeding clutch system
Clutch release mechanism3 pages
Clutch10 pages
Clutch in connection with dual mass flywheel6 pages
- Identifying make of clutch, vehicles with 1.9 l - 66 kW turbo diesel engine and vehicles with 1.9 l - 77 kW turbo diesel engine
- Assembly overview - "Sachs" clutch
- Removing and installing "Sachs" clutch
- Assembly overview - "LuK" clutch
- Removing and installing "LuK" clutch
Clutch in connection with simple flywheel3 pages
Gearbox mechanics,operation, construction,diff.56 pages
Selector mechanism18 pages
- Installation position of selector mechanism
- Overview - selector mechanism
- Assembly overview - gear lever knob and cover
Removing and installing gear knob with gaiter and noise insulation2 pages
Assembly overview - Selector lever and selector housing3 pages
- Removing and installing selector mechanism
Removing and installing gearbox9 pages
Removing and installing gearbox, Golf 2009 ? with turbo diesel engine4 pages
Removing and installing gearbox, Golf 2009 ? with petrol engine4 pages
- Transporting gearbox
- Assembly overview - assembly mountings
Gearbox oil5 pages
Dismantling and assembling gearbox13 pages
- Overview - gearbox
- Assembly overview - dismantling and assembling gearbox
- Assembly overview - removing and installing cover for gearbox housing and 5th gear
- Assembly overview - removing and installing gearbox housing and selector mechanism
- Assembly overview - removing and installing input shaft, output shaft, differential and selector forks
Assembly sequence - removing and installing cover for gearbox housing and 5th gear3 pages
Assembly sequence - Dismantling and assembling gearbox completely4 pages
Gearbox housing and clutch housing3 pages
Gearbox,mechanics,gears,shafts,internal operation12 pages
Final drive, differential, differential lock19 pages
Oil seals14 pages
Renewing left flange shaft oil seal with gearbox installed4 pages
- Distinguishing seals for right flange shaft
Renewing right seal with manual gearbox installed (two-part seal for flange shaft and sleeve)4 pages
Renewing right seal and sleeve together with manual gearbox installed (one-piece seal and sleeve for flange shaft)4 pages
- Adjustment overview
5-speed manual gearbox 0AF78 pages
Technical data17 pages
Clutch, control17 pages
Gearbox mechanics,operation, construction,diff.27 pages
Repairing selector mechanism13 pages
- Installation position of selector mechanism
- Removing and installing gear knob and cover
Repairing gear lever and selector housing (from 11.06)2 pages
- Assembly overview - removing and installing selector cables
- Plastic relay lever
- Transporting gearbox
- Checking gear oil
Dismantling and assembling gearbox9 pages
- Repairing gearbox housing and clutch housing
- Repairing selector unit
- Dismantling and assembling selector forks
Gearbox,mechanics,gears,shafts,internal operation4 pages
Final drive, differential, differential lock13 pages
Renewing flange shaft oil seals with gearbox installed9 pages
Differential4 pages
Propshaft and rear final drive › Technical data11 pages
- Identifying rear final drive
General repair notes10 pages
7-speed dual clutch gearbox 0AM91 pages
Technical data13 pages
Clutch, control11 pages
Removing and installing dual clutch, gearboxes made up to 05.20115 pages
Removing and installing dual clutch, gearboxes made from 06..2011 onwards5 pages
- Removing and installing oil seals at clutch end
Gearbox mechanics,operation, construction,diff.39 pages
- Renewing gear oil
- Emergency release of selector lever
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism in vehicles up to 02.20095 pages
Selector mechanism from 03.2009 onwards3 pages
- Safety note on mechatronic unit for dual clutch gearboxJ743
- Overview - mechatronic unit
- Removing mechatronic unit for dual clutch gearboxJ743; gearbox is installed
- Moving mechatronic unit for dual clutch gearboxJ743 into »removal position« by hand
- Installing mechatronic unit for dual clutch gearboxJ743
- View on selector forks; mechatronic unit is removed
"Removing and installing gearbox" (erWin overview)12 pages
- Notes on different vehicles, different gearboxes
- Removing gearbox; Golf 2009 ? und Golf Plus 2009 ?, 1.2 l - 63 and 77 kW - petrol engine
- Removing gearbox; Golf 2009 ?, 1.6 l - 75 kW - petrol engine
- Removing gearbox; Golf 2009 1.6 l and 1.9 l - 77 kW - diesel engine
- Installing gearbox
Torque settings »Gearbox to engine« and notes on assembly mounting6 pages
- Transporting gearbox and securing to assembly stand
Gearbox,mechanics,gears,shafts,internal operation25 pages
- Dismantling gearbox
- Assembling gearbox
- Dismantling and assembling gearbox housing
- Dismantling and assembling clutch housing
- Dismantling and assembling outer input shaft
- Dismantling and assembling inner input shaft
Dismantling and assembling output shaft 1 - overview5 pages
Dismantling and assembling output shaft 2 - overview4 pages
Dismantling and assembling output shaft 3 - overview4 pages
- Calculating shims for gearbox housing
- Removing and installing parking lock
Final drive, differential, differential lock › Oil seals3 pages
6-speed dual clutch gearbox 02E79 pages
Technical data19 pages
Clutch, control8 pages
- Assembly overview - dual clutch
Removing and installing the dual clutch7 pages
Gearbox mechanics,operation, construction,diff.37 pages
Electrical and electronic components and their locations DSG4 pages
- Removing and installing gearbox oil cooler
- Removing and installing oil pump
- Renewing selector shaft lever oil seal with gearbox removed
- Emergency release of selector lever
Removing and installing selector lever handle4 pages
Moving pushbutton to installation position in the handle3 pages
Selector mechanism from 03.2009 onwards3 pages
"Removing and installing gearbox"3 pages
Torque settings »gearbox to engine«3 pages
- Transporting gearbox and securing to assembly stand
Oil and oil filter4 pages
- Gearbox,mechanics,gears,shafts,internal operation › Currently, no repairs can be made to gears and shafts
Final drive, differential, differential lock14 pages
Overview - seals2 pages
Renewing oil seal for left flange shaft - front and four-wheel drive3 pages
- Renewing oil seal for propshaft drive flange at bevel box
Assembly overview - Flange shafts and seals on bevel box6 pages
- Checking function of Haldex coupling
- Propshaft and rear final drive
Propshaft and rear final drive Volkswagen R GmbH28 pages
- Technical data › Identification codes, assembly allocation, capacities - Golf 2009 ?
Final drive, differential, differential lock27 pages
Renewing bonded rubber bush on rear final drive2 pages
- Renewing bonded rubber bush on rear final drive - Golf
- Renewing bonded rubber bush on rear final drive - Golf
- Renewing oil seals for flange shafts (rear final drive installed)
- Electrical/electronic components and their locations
- Propshaft
Removing and installing propshaft2 pages
- Removing and installing propshaft - Golf 2009 ?
- Removing and installing propshaft - Golf 2009 ?
Removing and installing rear final drive2 pages
- Removing and installing rear final drive - Golf 2009 ?
- Removing and installing rear final drive - Golf 2009 ?
Checking function of Haldex coupling "generation Haldex IV"2 pages
Assembly overview - all-wheel drive control unitJ492 - Passat CC, Passat 2011? and Golf 2009 ?8 pages
Removing and installing Haldex clutch - Passat CC, CC, Passat 2011 ? and Golf 2009 ?3 pages
- Assembly overview - dismantling and assembling Haldex coupling (generation IV), Passat CC, CC, Passat 2011 ?, Golf 2009 ?
- Checking oil level or topping up oil in rear final drive - Passat CC, Passat 2011 ? and Golf 2009 ?
Checking oil level or topping up oil in Haldex clutch (generation IV) - Passat CC, Passat 2011 ? and Golf 2009 ?3 pages
6-speed manual gearbox 02Q Volkswagen R GmbH13 pages
- Technical data › Gearbox identification
Clutch, control5 pages
Gearbox mechanics,operation, construction,diff.7 pages
- Dismantling and assembling gearbox
- Removing and installing bevel box - Golf 2009 ? all-wheel drive
Checking or topping up gear oil in bevel box4 pages
- All-wheel drive - repairing clutch housing
6-speed dual clutch gearbox 02E Volkswagen R GmbH95 pages
Technical data21 pages
General repair notes12 pages
- Capacity
Clutch, control7 pages
Gearbox mechanics,operation, construction,diff.43 pages
Electrical and electronic components of the dual clutch gearbox (DSG®) and their locations9 pages
- Electrical and electronic components and their locations
- Removing and installing mechatronic unit for dual clutch gearboxJ743 (gearbox installed)
Removing and installing mechatronic unit for dual clutch gearboxJ743 (gearbox removed)3 pages
Removing and installing gearbox input speed senderG182 and oil temperature sender in multi-plate clutchG5093 pages
- Renewing seal on gearbox selector lever
- Emergency release of selector lever
- Removing and installing knob
Selector mechanism from 03.2009 onwards3 pages
Removing and installing gearbox7 pages
General notes on removing and installing gearbox2 pages
- Removing gearbox, Golf 2009 ?, with 2.0 l engine (four-wheel drive)
- Removing gearbox, Passat 2011 ? with 3.6 l V6 engine (all-wheel drive)
- Transporting gearbox and securing to assembly stand
- Installing gearbox
Torque settings and note on engine mountings3 pages
- Removing and installing gearbox, Golf 2009 ? with 2.0 l engine
- Removing and installing bevel box , Passat 2011 ? with 3.6 l V6 engine
Oil and oil filter4 pages
- Gearbox,mechanics,gears,shafts,internal operation › Currently, no repairs can be made to gears and shafts.
Final drive, differential, differential lock23 pages
- Overview - seals
Renewing seals for flange shaft or stub shaft13 pages
Renewing oil seal for left flange shaft - front and all-wheel drive3 pages
Renewing seals for right flange shaft or stub shaft - front-wheel drive3 pages
- Renewing oil seal for right flange shaft - all-wheel drive
- Dismantling and assembling flange shaft
Checking and topping up gear oil in bevel box3 pages
- Checking oil level in front bevel box - all-wheel drive
- Renewing oil seal for propshaft drive flange at bevel box
Assembly overview - Flange shafts and seals on bevel box6 pages
- Checking function of Haldex coupling
- Propshaft and rear final drive