5 Series E39 540i Saloon (M62): 2 Repair Instructions
Also for this vehicle: 5 Series E39 520d (M47) SAL, 5 Series E39 520d (M47) TOUR, 5 Series E39 520i (M52) SAL, 5 Series E39 520i (M52) TOUR, 5 Series E39 520i (M52TU) SAL, 5 Series E39 520i (M52TU) TOUR, 5 Series E39 520i (M54) SAL, 5 Series E39 520i (M54) TOUR, 5 Series E39 523i (M52) SAL, 5 Series E39 523i (M52) TOUR, 5 Series E39 523i (M52TU) SAL, 5 Series E39 523i (M52TU) TOUR, 5 Series E39 525d (M57) SAL, 5 Series E39 525d (M57) TOUR, 5 Series E39 525i (M54) SAL, 5 Series E39 525i (M54) TOUR, 5 Series E39 525td (M51) SAL, 5 Series E39 525tds (M51) SAL, 5 Series E39 525tds (M51) TOUR, 5 Series E39 528i (M52) SAL, 5 Series E39 528i (M52) TOUR, 5 Series E39 528i (M52TU) SAL, 5 Series E39 528i (M52TU) TOUR, 5 Series E39 530d (M57) SAL, 5 Series E39 530d (M57) TOUR, 5 Series E39 530i (M54) SAL, 5 Series E39 530i (M54) TOUR, 5 Series E39 535i (M62) SAL, 5 Series E39 540i (M62) TOUR, 5 Series E39 M5 (S62) SAL.
Maintenance
General
Diagnostics
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
0 Maintenance And General Data88 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- BMW Service-inspection (petrol/gasoline Vehicles)2
- Pre-delivery Check2345
- Lifting Vehicle With A Lifting Platform
- Notes On Using Repair Instructions, Technical Data, Tightening Torques
- Raising Vehicle With Trolley Jack (vehicle Equipped With Jacking Point)2
- Symbols Used And Information In Repair Instructions2
- Checking Water Drain Under Brake Booster For Contamination, Cleaning If Necessar
- Air Cleaner: Replacing Air Cleaner Element (shorten Replacement Interval Accordi
- Battery: Check Display (magic Eye); If Necessary, Recharge Battery
- Battery: Checking Acid Level, Topping Up With Distilled Water If Necessary
- Body And Underbody: Checking For Corrosion And Damage
- Body And Underbody: Checking For Corrosion And Damage - Except Cavities
- Brake And Clutch Hydraulic System: Checking Fluid Level, Topping Up If Necessary
- Brake Lines And Connections: Visual Inspection For Leaks, Damage And Correct Pos
- Changing Automatic Transmission Fluid
- Changing Brake Fluid
- Changing Coolant
- Changing Differential Oil
- Changing Engine Oil And Oil Filter
- Changing Manual Transmission (gear) Oil
- Checking Clutch Drive Plate For Wear
- Checking Coolant Level In Event Of Topping Up: Checking Concentration
- Checking Handbrake Lever Travel, Adjusting According To Setting Specifications I
- Checking Horn, Headlight Flashers And Hazard Warning System
- Checking Instrument And Indication Field Lighting, Heater Blower
- Checking Lighting System
- Checking Roadworthiness
- Coolant Hoses: Visual Inspection For Leaks
- Diagnostic Brief Test
- Exhaust System: Checking Condition, Mounting And Inspecting For Leaks
- Fault Memory Interrogation
- Front And Rear Brake Linings: Checking Lining Thickness With Measuring Gauge
- Fuel Lines, Fuel Tank And Fuel Hoses: Visual Inspection For Routing, Condition A
- Heating/air Conditioning: Replacing Microfilter/carbon Canister (shorten Replace
- Information/warning Labels23
- Locking Systems: Checking Status And Function, Oiling Or Greasing If Necessary
- Microencapsulated Screws
- Oil Change In Manual Transmission
- Oil Change In Rear Differential
- Output Shafts: Checking Gaiters For Leaks
- Parking Brake: Checking Function, Adjusting/repairing As Prescribed
- Parking Brake: Checking Lining Thickness
- Power Steering/ride-height Control: Visual Inspection For Leaks, Checking Fluid
- Raising BMW Multi-trailer23
- Replacing Spark Plugs
- Resetting Service Interval Indicator According To Factory Specifications2
- Seat Belts: Checking Condition Of Belt Strap, Function Of Inertia Reel Mechanism
- Steering Components: Checking For Zero Clearance, Leaks, Damage And Wear2
- Steering Fluid Reservoir: Checking Fluid Level, Topping Up If Necessary
- Transmission (all Gears): Visual Inspection For Leaks
- Tyres: Checking Inflation Pressure, Correcting If Necessary (incl
- Underbody Incl
- Upkeep Measures For Stored Vehicles (new And Used Cars) And Vehicles To Be Laid23
- Windscreen Wash/wipe System: Checking Washer Fluid Reservoir And Spray Nozzle Ad
- Windscreen Washer System And Intensive Cleaning System: Checking Fluid Level, To
- BMW Engine Oil Service (M60 / M62 / M73)2
- Checking/topping Up Oil Level In Rear Differential
- Oil Change In Manual Transmission
- Oil Change In Automatic Transmission (A4S 310R / 270R)23
- Oil Change In Rear Differential Incl2
- Checking Oil Level In Automatic Transmission And Topping Up If Necessary (A5S 56
- Checking: Topping Up Oil Level In Automatic Transmission (A5S 300J)
- Checking/topping Up Fluid Level In Automatic Transmission (A5S 440Z)
- Notes On Handling Wiring Harnesses And Cables
- Positioning Of Multitrailer Hood For Maintenance And Repair Work2
11 Engine (M62)327 pages
0 Engine, General19 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- BMW Engine Oil Service (M60 / M62 / M73)2
- Checking Compression Of All Cylinders (M60 / M62 / M73 / S62 / M54)2
- Checking Absolute Compression Of All Cylinders
- Removing And Installing Engine (M62)23456
- Engine Identification2345
12 Cylinder Head With Cover50 pages
- Removing And Installing/sealing Both Cylinder Head Covers (M62)234
- Removing And Installing / Sealing Left Cylinder Head Cover (M62)
- Removing And Installing / Sealing Right Cylinder Head Cover (M62)
- Removing And Installing Left Cylinder Head (M62 VANOS From 9/98)234567
- Removing And Installing Left Cylinder Head (M62 Up To 9/98)234567891011
- Removing And Installing Right Cylinder Head (M62 VANOS From 9/98)23456
- Removing And Installing Right Cylinder Head (M62 Up To 9/98)2345678910
- Removing And Installing Both Cylinder Heads (M62)
- Replacing Left Cylinder Head Gasket (M62 / S62 / N62)
- Replacing Right Cylinder Head Gasket (M62 / S62 / N62)
- Dismantling And Reassembling Cylinder Head (M62)2
- Remachining A Valve Seat (M62, S62)
- Checking A Valve Guide For Wear (M62, S62)
- Reaming A Valve Guide (M62, S62)
- Milling Down Cylinder Head Gasketing Face (M62)
- Checking Cylinder Head For Water Leaks (M62)
14 Housing Cover22 pages
- Removing And Installing Timing Case Cover, Top Left (M62 VANOS From 9/98)234
- Removing And Installing Timing Case Cover, Top Left (M62 Up To 9/98)23
- Removing And Installing Timing Case Cover, Top Right (M62 VANOS From 9/98)2345
- Removing And Installing Timing Case Cover, Top Right (M62 Up To 9/98)23
- Removing And Installing Timing Case Cover, Bottom (M62 VANOS From 9/98)2
- Removing And Installing Timing Case Cover, Bottom (M62 Up To 9/98)2
- Replacing Radial Seal Below Timing Case Cover (M62)
- Replacing Crankshaft Radial Seal (M62/S62)2
21 Crankshaft With Bearing11 pages
- 24 Connecting Rod With Bearing › Replacing All Conrod Bearings (M62)2
25 Piston With Rings And Pin8 pages
28 V-ribbed Belt W.tens.-deflect.elemt3 pages
31 Camshaft93 pages
- Adjusting Camshaft Timing (M62 VANOS From 9/98)2345678910111213141516
- Adjusting Camshaft Timing (M62 Up To 9/98)234567
- Replacing Left Camshaft (M62 Up To 9/98)234567891011
- Replacing Left Camshafts (M62 VANOS From 9/98)23456
- Replacing Right Camshaft (M62 VANOS From 9/98)23456
- Replacing Right Camshaft (M62 Up To 9/98)234567891011
- Replacing Timing Chain (M62 VANOS From 9/98)2345678910111213141516171819202122
- Replacing Timing Chain (M62 Up To 9/98)23456789101112
- Installing And Removing / Replacing Piston For Chain Tensioner (M62)2
36 Variable Camshaft Timing68 pages
- Adjusting Camshaft Timing (M62 VANOS From 9/98)2345678910111213141516
- Removing And Installing/replacing Solenoid Valve Of Camshaft Adjustment Unit, Le23
- Removing And Installing/replacing Solenoid Valve Of Camshaft Adjustment Unit, Ri2
- Removing And Installing/replacing Left Camshaft Adjustment Unit (M62 VANOS From2345678910111213141516171819
- Removing And Installing/replacing Right Camshaft Adjustment Unit (M62 VANOS From23456789101112131415161718
- Removing And Installing/replacing Distributor On Left Camshaft Adjustment Unit (2345
- Removing And Installing/replacing Distributor On Right Camshaft Adjustment Unit2345
- 40 Oil Supply › Checking Engine Oil Pressure2
- 41 Oil Pump With Filter And Drive › Removing And Installing/replacing Oil Pump (M62)234
- 42 Oil Filter And Lines › Completely Removing And Installing, Sealing/replacing Main Flow Oil Filter (M622
- 51 Water Pump With Drive › Removing And Installing/replacing Water Pump (M62 / S62)
- 52 Fan › Removing And Installing Or Replacing Fan Coupling (M62)
53 Thermostat And Connections3 pages
- 61 Intake Manifold › Removing And Installing Intake Air Manifold (M62)234
62 Exhaust Manifold7 pages
- Removing And Installing/replacing Exhaust Manifold, Left (M62 VANOS From 9/98)2
- Removing And Installing/replacing Exhaust Manifold, Right (M62 VANOS From 9/98)
- Removing And Installing Or Replacing Both Exhaust Manifolds On Left (M62 To 9/9823
- Removing And Installing Or Replacing Both Exhaust Manifolds On Right (M62 To 9/9
- 71 Exhaust Gas Recirculation › Removing And Installing Or Replacing EGR Cooler (N47)2
78 Emission Control, Oxygen Sensor3 pages
12 Engine Electrical System (M62)88 pages
0 Troubleshooting8 pages
- 12 Ignition Wires, Spark Plugs › Replacing All Spark Plugs (M60, M62)
13 Ignition Coil15 pages
- Notes On Checking Ignition System
- Checking Secondary Signal For Stationary Ignition Distribution
- Normal Oscillogram (M, S, W Engines Only)2
- Checking Ignition Coils (M60, M62, S62)234
- Checking Ignition Coils (secondary Coil)23
- Replacing Ignition Coil (M60, M62)23
- Replacing A Spark Plug Connector (M60, M62, M54)
14 Electronic Switching Or Contr.units15 pages
- Replacing Impulse Sensor (M62)2
- Replacing Sensor For Cylinder Recognition (camshaft Sensor) (M60, M62)2
- Replacing Control Unit (DME) (M52, M62, M54)2
- Replacing Right Knock Sensors (cylinder Bank 1 To 4) (M60, M62)2
- Replacing Left Knock Sensors (cylinder Bank 5 To 8) (M60, M62)2
- Coding Control Module (DME / DDE)
- Programming Control Unit (DME / DDE)
- Replacing Master Relay (M51, M52,M62)2
- Note On Replacing Codable/programmable Control Units
32 Regulator6 pages
41 Starter With Mounting4 pages
- 51 Engine Wiring Loom › Replacing Wiring Harness Section For Engine (M60, M62)23456789
- 61 Oil Pressure-oil Temperature-oil Gauge › Removing And Installing/replacing Oil Pressure Switch (M60, M62)
- 63 Switches And Relays › Replacing Master Relay (M51, M52,M62)2
- 72 Sensor For Control Unit › Removing And Installing / Replacing Pedal Travel Sensor (M62)23
13 Fuel System (M62)55 pages
- 0 Checking-setting Engine-emission › Checking Function Of Digital Engine Electronics (DME)
- 32 Fuel Filter › Replacing Fuel Filter (M62)2
- 41 Speed Governor › Replacing Idle Speed Control Valve (M60, M62)23
- 51 Inj.pump, Regulator, Mixt.regulator › Replacing Fuel Pressure Regulator (M62)234
53 Injection Nozzle And Lines4 pages
54 Throttle And Operation9 pages
- Removing And Installing/sealing Throttle Body (M60, M62)234
- Removing And Installing Or Replacing Throttle Body (ASC-T) (M60, M62)2
- Replacing Inlet Hose (between Mass Air Flow Sensor And Throttle Body)(M62)
- Additional Work With ASC-T (removing And Installing Connections On ASC-T Throttl
- Additional Work With ASC-T (removing And Installing Throttle Body ASC-T On Throt
63 Throttle Potentiometer, Fuel Pump Relay5 pages
- 71 Intake Silencer › Removing And Installing Suction-filter Housing (M60, M62)2
- 72 Air Cleaner › Replacing Air Filter Insert (M60, M62)
- 90 Carbon Canister Ventilation › Replacing Tank Vent Valve (M62)
16 Fuel Supply System (M62)42 pages
0 Fuel Pick-up, Cleaning System18 pages
- Fuel Supply System E38 / E39 (spark-ignition Engines)2345678
- General Function Description For Fuel Supply Systems
- Draining And Filling Fuel Tank2
- Checking Fuel Tank And Tank Ventilation System For Leak-tightness2
- Checking Fuel Tank And Tank Venting System For Leaks With Tank Leakage Diagnosis2
- Conducting Leak Test On Fuel Tank And Tank Ventilation System
- Checking Filler Cap Pressure Relief Valve2
12 Fuel Transfer, Sensor For Gauge10 pages
- Removing And Installing/replacing The Sensor For The Fuel Level Gauge (right)23
- Removing And Installing/replacing The Sensor For The Fuel Level Gauge (left)23
- Removing And Installing / Replacing Activated-carbon Filter
- Removing And Installing/replacing Activated Carbon Filter With LDP (leak Diagnos
- Removing And Installing/replacing Carbon Canister (DM-TL)
- Removing And Installing/replacing Tank Leakage Diagnosis Module (DM-TL)
14 Fuel Pump2 pages
17 Cooling System (M62)40 pages
- 10 Radiator, Expansion Tank, Pipes › Checking Cooling System For Water Leaks2
- 21 Oil Cooler › Flushing Oil Cooler With Lines (automatic Transmission)2345
- 22 Oil Cooler Lines › Flushing Oil Cooler With Lines (automatic Transmission)2345
- 40 Auxiliary Electrical Fan › Removing And Installing/replacing Complete Supplementary Fan (with Fan Cowl)2
18 Exhaust System (M62)8 pages
21 Clutch29 pages
23 Manual Transmission (MECH)96 pages
0 Complete Transmission29 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Oil Change In Manual Transmission
- Transmission Designations23
- Universal Transmission Bracket
- Universal Transmission Retaining Bridge
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gearshift Component Arrangement (S5D 260Z / 310Z / 320Z)
- Gearshift Component Arrangement (S5D 260Z / 310Z / 320Z)
- Housing Arrangement, Front/rear Section (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement, Front Section (S5D 260Z / 310Z / 320Z)
- Transmission Arrangement, Rear Section (S5D 260Z / 310Z / 320Z)
- Removing And Installing Transmission (S6S 420G)234567
11 Housing With Cover4 pages
21 Transmission Shafts31 pages
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Gear Train Arrangement (S5D 260Z / 310Z / 320Z)
- Replacing Output Flange For Transmission (S5D 310Z / S5D 320Z)
- Replacing Transmission Output Flange (S6S 420G)2
- Removing And Installing Complete Drive And Output Shafts (S5D 260Z / 310Z / 320Z23456789101112131415161718
- Replacing Bearings On All Transmission Shafts (S5D 260Z / 310Z / 320Z)2345
- 23 Synchromesh › Disassembling And Assembling All Synchronizing Mechanisms (S5D 260Z / 310Z / 32023456789101112
- 31 Inner Gearshift Components › Replacing Arrester Balls On Shift Rods (S6S 420G)2
24 Automatic Transmission (AUT)79 pages
0 Transmission Assembly35 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Oil Change In Automatic Transmission (A4S 310R / 270R)23
- Checking/topping Up Fluid Level In Automatic Transmission (A5S 440Z)
- Transmission Designations23
- Universal Transmission Bracket
- Universal Transmission Retaining Bridge
- Removing And Installing Sealing Cap On Working Piston (A4S 310R)234
- Adjust Shift Lever
- Adjusting Shift Lever (A5S 310Z: A5S 440Z: A5S 560Z)
- Removing And Installing Automatic Transmission (A5S 440Z)2345678
- Removing And Installing Automatic Transmission (A5S 560Z)2345678
- Installing Replacement Transmission (A5S 310Z, A5S 560Z, A5S 440Z)
11 Transmission Case, Oil Sump6 pages
- 13 Extension Housing, Bearings, Seal › Replacing Radial Seal For Output Flange (A5S 440Z)2
- 15 Electrical Attachments › Removing And Installing/replacing Position Switch (A5S 440Z)23
- 30 Hydr-el Control Components-elements › Removing And Installing/replacing Shift Unit (A5S 440Z)234
35 Wiring Harness, Shift Elements And Senso6 pages
61 Electronic Control Unit2 pages
25 Gear Shift Mechanism (AUT) › 16 Centre Shift, Automatic Transmission19 pages
- Checking/adjusting Interlock/Shiftlock Function2
- Removing And Installing/replacing Shift Tower2345
- Removing And Installing/replacing Shift Tower (Steptronic)2
- Removing And Installing/replacing Shift Tower (Steptronic)23
- Replacing Handle For Selector Lever
- Removing And Installing/replacing Shiftlock Solenoid (Steptronic)234
- Replacing Cable For Gear Selector Lever
- Replacing Cable For Gear Selector Lever (Steptronic)
25 Gear Shift Mechanism (MECH) › 11 Centre Shift, Manual Transmission14 pages
26 Propeller Shaft10 pages
27 Transfer Box › 0 Transfer Case, General3 pages
31 Front Axle54 pages
0 General13 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Raising Vehicle With Trolley Jack (vehicle Equipped With Jacking Point)2
- Arrangement, Front Axle (high)
- Components On Front Axle (high)
- Information On Replacing Shock Absorbers
- Instructions (chassis Components Made Of Aluminium)
- Instructions (damage To Suspension)2
- Notes
- Arrangement Of Spring Strut Shock Absorber (high)
- 10 Front Axle Suspension › Removing And Installing Complete Front (with Spring Strut Shock Absorber) (high)23
- 11 Front Sub-frame › Replacing Front Axle Support (high)23
21 Wheel Bearings And Stub Axle4 pages
90 Troubleshooting3 pages
32 Steering And Wheel Alignment112 pages
0 Electronic Chassis Alignment27 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- General Chassis And Suspension Definitions
- General Information And Definitions2
- Identification Of Suspension Without Label
- Identification On Volume Production Suspension, Sports Suspension Etc2
- Information On Replacing Steering Gear After Accident Damage2
- Moving Vehicle Into Design Position
- Moving Vehicle Into Normal Position
- Notes
- Notes
- Performing Rim Runout Compensation
- Test Conditions For Chassis/wheel Alignment Check
- Troubleshooting After Wheel/chassis Alignment Check On Front Axle/rear Axle23
- Standard Chassis / Wheel Alignment With DIN Load23
- Adjusting Front Axle (with KDS) (high)
- Adjusting Rear Axle (with KDS)2
- Carrying Out Steering Angle Sensor Adjustment
- 11 Mechanical Steering Gear › Information On Replacing Steering Gear After Accident Damage2
21 Steering Arms, Tie Rods, Steer. Damper10 pages
31 Steering Column18 pages
- Replacing Upper Section Of Steering Column Trim2
- Removing And Installing / Replacing Lower Section Of Steering Column Trim
- Removing And Installing Or Replacing (lower) Steering Spindle
- Removing And Installing Or Replacing Steering Angle Sensor
- Removing And Installing Complete Steering Column23
- Replacing Upper Steering Spindle Bearing2
- Replacing Lower Steering Spindle Bearing
- Replacing Adjusting Lever For Steering Column2
- Dismantling And Assembling Complete Steering Column2345
34 Steering Wheel For Airbag16 pages
- Notes On Scrapping BMW Vehicles With Gas Generators (airbag System)234
- Removing And Installing Or Replacing Airbag Unit
- Removing And Installing/replacing Airbag Unit (plugged Airbag Unit)23
- Replacing Contact Ring (airbag)
- Safety Regulations For Handling Airbag System Components2
- Safety Regulations For Handling Components With Gas Generators2
- Procedure After Airbag Triggering As Result Of An Accident23
41 Pump And Oil Supply16 pages
- Bleeding Power Steering Unit2
- Arrangement Of Power Steering Unit Components And Lines (high)
- Instructions For Removing And Installing Ear Clips2
- Instructions For Using Special Tool 32 4 0002
- Notes On Hydraulic Line With Quick-connect Coupling2
- Servotronic Troubleshooting
- Checking Function Of Power Steering Vane Pump (high)2
- Removing And Installing Vane Pump For Power Steering (535i - 540i)2
- Removing And Installing/replacing Belt Pulley On Vane Pump For Power Steering
- Removing And Installing Or Replacing Oil Cooler/cooling Coil For Power Steering
- 90 Troubleshooting › Troubleshooting After Wheel/chassis Alignment Check On Front Axle/rear Axle23
33 Rear Axle84 pages
0 General18 pages
- Danger Of Poisoning If Oil Is Ingested/absorbed Through The Skin
- Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- Safety Instructions For Handling Oil
- Raising Vehicle With Trolley Jack (vehicle Equipped With Jacking Point)2
- Notes
- Information On Replacing Shock Absorbers
- Instructions (chassis Components Made Of Aluminium)
- Layout Of Rear Axle (sedan)
- Notes
- Rear Axle Components
- Rear Differential: Assignment To Model Series
- Installation Solution For Straight Shank/hexagon Rivet Nut23
- Repair Solution For Straight Shank/hexagon Rivet Nut23
- 17 Final Drive Mounting › Replacing All Rubber Mounts For Final Drive Mount2
- 31 Rear Sub-frame › Removing And Installing Complete Rear Axle Carrier2
32 Control Arms And Struts13 pages
- Replacing Left Or Right Push Rod/integral Link
- Removing And Installing Or Replacing Left Or Right Swinging Arm23
- Replacing One Upper Control Arm
- Replacing One Traction Strut
- Replacing A Ball Joint In Lower Steering Knuckle/wheel Carrier2
- Removing And Installing One Steering Knuckle/wheel Carrier23
- Replacing Ball Joint In Lower Steering Knuckle / Wheel Carrier2
- 33 Axle Mounting › Replacing Two Rubber Mounts For Rear Axle Carrier23
52 Shock Absorber7 pages
- Information On Replacing Shock Absorbers
- Arrangement Of Spring Strut Shock Absorber
- Removing And Installing Rear Left Or Right Spring Strut Shock Absorber
- Replacing Rear Left Or Right Spring Strut Shock Absorber
- Replacing Rear Left Or Right Thrust Bearing For Spring Strut / Shock Absorber
- Troubleshooting On Rear Axle (rear Axle Suspension, Wheel Bearings)
- Troubleshooting Shock Absorber
53 Springs With Suspension5 pages
55 Stabiliser Bar2 pages
34 Brakes87 pages
0 Brake Testing And Bleeding13 pages
- General Data23
- Checking Brakes On Test Stand
- Checking Thickness Of Brake Lining
- Parking Brake Function Check
- Checking Brake Booster (low-pressure Test)
- Bleeding Brake System With ABS/ASC-T2
- Bleeding Brake System With DSC32
- Checking Parking Brake Setting (for Inspection)
- Checking Service Brake: High- And Low-pressure Tests
11 Front Brakes13 pages
- Configuration Of Floating Caliper (front)
- Removing And Installing/replacing Brake Linings Of Both Front Disk Brakes234
- Removing And Installing/replacing Both Front Brake Disks2
- Removing And Installing/replacing Left Or Right Front Brake Caliper2
- Overhauling Left Or Right Front-brake Caliper (brake Caliper Removed)23
- Fine-grinding Both Sides Of Both Front Brake Disks (brake Disks Removed)
21 Rear Brakes12 pages
- Layout Of Floating Caliper (rear)
- Removing And Installing Or Replacing Brake Linings On Both Rear Disk Brakes234
- Removing And Installing Or Replacing Both Rear Brake Disks
- Removing And Installing Or Replacing Left Or Right Rear Brake Caliper2
- Overhauling Left Or Right Rear Brake Caliper (brake Caliper Removed)23
- Fine-grinding Both Sides Of Both Rear Brake Disks (brake Disks Removed)
- 50 Slip Control Systems (ABS, ASC) › Removing And Installing/replacing Transversal-acceleration Sensor DSC3 Up To 09
51 Mechanical-hydraulic Components7 pages
52 Electronic Components12 pages
- Replacing ABS/ASC-T/DSC Control Module From 09/982
- Replacing ABS/ASC-T/DSC Control Module Up To 09/982
- Removing And Installing / Replacing Front ABS Impulse Sensor
- Removing And Installing/replacing ABS Rear Pulse Generator From 09/982
- Removing And Installing/replacing ABS Rear Pulse Generator Up To 09/982
- Removing And Installing/replacing Transversal-acceleration Sensor DSC3 Up To 09
- Removing And Installing/replacing Rotation Rate Sensor DSC3 From 09/98
- Removing And Installing/replacing Rotation Rate Sensor DSC3 Up To 09/98
- 90 Troubleshooting › Troubleshooting The Brake System234
35 Pedals19 pages
- 0 General › Layout Of Brake And Clutch Pedals
- 11 Pedal Mounting Block › Removing And Installing Mounting Block For Pedals
- 21 Brake Pedal With Linkage › Removing And Installing Or Replacing Brake Pedal
31 Clutch Pedal With Linkage4 pages
40 Accelerator Pedal Actuation2 pages
41 Kick-down10 pages
- Removing And Installing/replacing Accelerator Pedal Module
- Replacing Adapter Plate
- Adjusting Bowden Cable For Throttle Valve Actuation2
- Removing And Installing Or Replacing Foot Pedal2
- Removing And Installing Or Replacing Accelerator Pedal
- Replacing Bowden Cable For Throttle Valve Actuation2
- Replacing Kick-down Switch
36 Wheels With Tyres40 pages
11 Disc Wheels (rims)8 pages
- General Information, Series Light Alloy Disk Wheel E 39
- RDC Resetting
- Removing And Installing/replacing RDC Control Module
- Removing And Installing/replacing Front Receiving Antenna For RDC
- Removing And Installing/replacing Rear Receiving Antenna For RDC
- Removing And Installing / Replacing RDC Wheel Electronics23
- 13 Mounting › Subsequent Installation Of Wheel-bolt Lock
37 Integrated Suspension Systems24 pages
12 Rear Control And Suspension Elements2 pages
14 Electrical Components3 pages
22 Pump Assembly With Container2 pages
90 Troubleshooting8 pages
41 Body (SAL)268 pages
0 Body87 pages
- Contents Of Body, General2
- Arranging Shaped Parts For Cavity Bulkhead23
- Basic Comments On Handling Aluminium Components2
- Bonding Plastic Parts
- Bonding Steel Parts2
- Corrosion Protection2
- Embossing Chassis Number
- Frame Alignment Control Dimensions BMW 5 Series E3923456
- Gap Dimensions On Doors /engine Hood And Trunk Lid23
- General Cementing Instructions
- General Information About Body Repair2
- Gluing Of Body Components
- Grinding Steel Parts
- Handling Airbags And Restraint Systems
- Handling Electrical And Electronic Equipment
- Information / Warning Labels
- Information On Hazards
- Information On Vehicle Protection
- Installation Of A Cavity Seal With Cavity Foam2
- Installation Of A Cavity Seal With Cavity Foam2
- Installing A Cavity Bulkhead (expanded)
- Installing A Cavity Bulkhead (not Expanded)
- Installing Cavity Bulkhead Cover For Side Member23
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Materials Science23
- Notes On Repairs Of Aluminium Parts2
- Opening Adhesive Bonds
- Opening Weld Joints
- Quality Standard
- Recommended Working Methods And Tools2
- Removal Of PVC Material In Repair Area
- Riveting Aluminium Parts2
- Riveting Steel Parts
- Safety At Work2
- Spot-weld Bonding Steel Parts
- Straightening Steel Parts2
- Use Of Materials In Outer Shell2
- Vehicle Identification Number, General
- Welding And Soldering Steel Parts23
- Welding In Reinforcement Plate (steel Plate)2
- Welding Of Galvanized Plates
- Window And Door Seams2
- Workshop Equipment2
- Replacing Unfinished Body Shell
- Installation Solution For Straight Shank/hexagon Rivet Nut23
- Repair Solution For Straight Shank/hexagon Rivet Nut23
- Notes On Cavity Foam2
- General Instructions On Painting
11 Support Members23 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installing Cavity Bulkhead Cover For Side Member23
- Replacing Right Engine Carrier (partial Replacement In Front Of Front Axle)2
- Replacing Front Section Of Left Engine Support23456
- Replacing Left Or Right Side Member Cover (partial Replacement Of A-column And R23456789
- 12 Luggage Compartment Floor › Replacing Complete Rear Trunk Floor (rear Left Side Panel And Tail Panel Removed234
14 Wheel Wells23 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installation Of A Cavity Seal With Cavity Foam2
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Vehicle Identification Number, General
- Replacing Front Left Wheel Arch23456
- Replacing Rear Left Outer Section Of Wheel Arch (side Panel Removed)234567
21 Side Frame And Door Pillars24 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installation Of A Cavity Seal With Cavity Foam2
- Installing Cavity Bulkhead Cover For Side Member23
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Replacing Front Left Door Column (partial Replacement) (front Side Panel Removed23456789101112
- 33 Front Trim Panel › Replacing Front Wall23
- 34 Rear Trim Panel › Replacing Tail Panel234
35 Side Panels31 pages
- Arranging Shaped Parts For Cavity Bulkhead23
- Installation Of A Cavity Seal With Cavity Foam2
- Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member234
- Removing And Installing Or Replacing Left Or Right Front Side Panel2
- Replacing The Rear Left Side Panel234567891011121314
- Replacing Left Rear Side Panel (partial Replacement)23456
51 Front Side Doors14 pages
- Adjusting Left Or Right Front Door2345
- Removing And Installing Left Or Right Front Door23
- Replacing Left Or Right Front Door (front Door Removed) (Protection)
- Removing And Installing/replacing Airbag Module In Front Door, Left Or Right (Pr2
- Removing And Installing/replacing Airbag Module On Left Or Right Front Door23
52 Rear Side Doors11 pages
- Adjusting Left Or Right Rear Door2345
- Removing And Installing Left Or Right Rear Door23
- Replacing Left Or Right Rear Door (rear Door Removed) (Protection)
- Removing And Installing/replacing Airbag Module In Rear Door, Left Or Right (Pro
- Removing And Installing/replacing Airbag Module On Left Or Right Rear Door
61 Front Lid6 pages
51 Body Equipment (SAL)298 pages
11 Front Bumper11 pages
- Removing And Installing Complete Front Bumper2
- Replacing Front Bumper2
- Replacing Front Center Section (carrier) Of Bumper
- Replacing Front Bumper Trim
- Replacing Baseplate For Licence Plate
- Replacing Body Molding For Left Or Right Bumper
- Replacing Left Or Right Bracket For Front Bumper
- Replacing Shock Absorber For Front Left Bumper
- Replacing Shock Absorber For Front Right Bumper
12 Rear Bumper10 pages
- Removing And Installing Complete Rear Bumper2
- Replacing Rear Bumper2
- Replace Center Section Of Rear Bumper (support Beam)
- Replace Rear Bumper Trim
- Replacing Central Body Molding On Rear Bumper
- Replacing Left Or Right Body Molding From Sides Of Rear Bumper
- Replacing One Impact Absorber For Rear Bumper
- Replacing Bracket For Rear Bumper At Left Or Right
- 14 BMW Emblems, Model Emblems › Removing And Installing / Replacing Rear Model Emblem2
16 Mirrors-covers-ashtrays-shelves-trays43 pages
- Cementing Of Mirror Base2
- Outside Survey Mirror Can Be Folded In
- Removing And Installing/replacing Center Armrest2
- Replacing Left Or Right Outside Mirror Housing
- Removing And Installing Mirror On Left Or Right Front Door
- Replacing Mirror Glass23
- Removing And Installing/replacing Interior Rearview Mirror (overview)2
- Removing And Installing/replacing Interior Rearview Mirror (with /X: Cable And P2
- Removing And Installing/replacing Interior Rearview Mirror (with Full Foot)
- Removing And Installing/replacing Interior Rearview Mirror (with Mirror Arm End23
- Removing And Installing/replacing Interior Rearview Mirror (with Rain Sensor)23
- Removing And Installing / Replacing Interior Rearview Mirror (with Remote Contro
- Removing And Installing Or Replacing Sun Visor And Left Or Right Counter Support
- Removing And Installing Oddments Tray234
- Replacing Oddments Tray23
- Removing And Installing/replacing Can Holder (front)
- Removing And Installing/replacing Rear Can Holder
- Removing And Installing / Replacing Finisher For Preselector Lever
- Removing And Installing/replacing Center Armrest Sliding Unit
- Replacing Wooden Finishers For Oddments Tray (center Console)2
- Removing And Installing/replacing Glovebox Lock
- Removing And Installing Right Glove Box
- Replace Right Glovebox
- Removing And Installing / Removing Sun Roller Blind From Fixed Side Window On Le
- Removing And Installing Or Replacing Blind At Side Window Of Left Or Right Rear
- Removing And Installing/replacing Rear Left/right Grab Handle
- Removing And Installing Or Replacing Front Grab Handle
- 17 Lids › Removing And Installing/replacing Left Or Right Gas Strut For Engine Bonnet/hood
21 Front Door Locks, Handles, Fittings15 pages
- Adjusting Front Left Or Right Door Detent (lock Wedge)
- Removing And Installing/replacing Door Lock On Left Or Right Front Door234
- Removing And Installing Or Replacing Lock On Left Or Right Front Door2
- Removing And Installing Or Replacing Outside Handle From Left Or Right Front Doo2
- Removing And Installing/replacing Inside Door Handle In Left Or Right Front Door
- Removing And Installing Or Replacing Window Recess Cover Strip On Outside Of Lef
- Removing And Installing Or Replacing Chrome Strip From Left Or Right Window Rece
- Removing And Installing/replacing Window Cavity Cover Strip On Inner Front Door2
- Replacing Window Recess Cover On Left Or Right Front Door
22 Rear Door Locks, Handles, Fittings12 pages
- Adjusting Rear Left Or Right Door Detent (lock Wedges)
- Removing And Installing / Replacing Door Lock On Left Or Right Rear Door2
- Removing And Installing / Replacing Outside Handle On Left Or Right Back Door2
- Removing And Installing / Replacing Outside Handle And Lock Control On Left Or R2
- Removing And Installing/replacing Inside Door Handle Of Rear Left Or Right Door
- Removing And Installing/replacing Window Cavity Cover Strip On Rear Door On Left
- Removing And Installing/replacing Chrome Strip For Window Cavity Cover Strip, Re
- Removing And Installing/replacing Window Cavity Cover Strip On Inside Rear Door
- Replacing Window Cavity Gasket On Inner Left Or Right Rear Door
24 Trunk Latch, Locks9 pages
- Adjusting Trunk Lid Lock (lower Section Of Trunk Lid Lock)
- Removing And Installing/replacing Lock (locking Cylinder) For Trunk Lid Set2
- Removing And Installing/replacing Trunk Lid Lock (upper Section Of Trunk Lid Loc
- Removing And Installing/replacing Locking Bracket For Trunk Lid Lock
- Removing And Installing/replacing Button For Trunk Lid Actuation2
- Removing And Installing Or Replacing Left Or Right Gas Strut For Trunk Lid
- Replacing Rubber Mount On Rear Lid Lid Support
31 Front And Rear Window67 pages
- Instructions On Gluing Windscreen23456789
- Notes On Gluing Windshield And Rear Window (Protection)2345
- Removing Windscreen With /Roll Out 20002345
- Removing And Installing Front Windscreen2345678910
- Removing And Installing Windshield (Protection)234567891011121314
- Replacing Windscreen (complete Windscreen)
- Repairing Damage To Windscreens Caused By Pitting (stone Chips) (clear And Tinte
- Removing And Installing Rear Window2345678
- Removing And Installing Rear Window (Protection)23456789101112
- Replacing Rear Window (rear Window Broken)
- Replacing Rear Window (complete Rear Window)
33 Front Electrically Operated Windows5 pages
34 Rear Manually Operated Windows24 pages
- Removing And Installing/replacing Cover On Fixed Door Window Of Rear Door, Insid
- Removing And Installing/replacing Cover (trapping Protection) On Door Window Fra
- Removing And Installing/replacing Cover On Door Window Frame (rear Door), Left O2
- Replacing Door Window Glass, Rear Left Or Right (Protection)2
- Replacing Rear Left Or Right Door Window2
- Replacing Fixed Doorwindow In Frame, Rear Left Or Right (Protection)23456
- Replacing Left Or Right Fixed Door Window In Rear Window Frame2345
- Replacing Rubber Guide For Rear Left Or Right Door Window
- Replacing Rubber Seal For Door Window Glass, Rear Left Or Right (Protection)
- Removing And Installing/replacing Decorative Strip On Rear Door (top), Left Or R
- Removing And Installing/replacing Trim On Window Frame Of Rear Door (front), Lef2
35 Rear Electrically Operated Windows3 pages
37 Electrical Power Windows, Body3 pages
41 Front Door Trim Panel With Arm Rest17 pages
- Replacing Protective Mat For Door Handle, Front Left Or Right (Protection)
- Removing And Installing Door Trim Panel, Front Left Or Right (Protection)23
- Removing And Installing Left Or Right Front Door Trim Panel23
- Replacing Door Trim Panel, Front Left Or Right (Protection)23
- Replacing Front Left Or Right Door Trim234
- Removing And Installing/replacing Sound Insulation In Front Door, Left Or Right23
42 Rear Door Trim Panel With Arm Rest9 pages
- Removing And Installing/replacing Protective Mat In Rear Door, Left Or Right (Pr2
- Removing And Installing Rear Left Or Right Door Trim Panel23
- Replacing Door Trim Panel, Rear Left Or Right (Protection)
- Replacing Left Or Right Rear Door Trim
- Removing And Installing/replacing Sound Insulation In Rear Door, Left Or Right2
43 Side Covering With Armrests6 pages
- Removing And Installing Or Replacing Trim On Left Or Right Door Column (top)2
- Removing And Installing Or Replacing Trim For Left Or Right Door Column (bottom)
- Removing And Installing Or Replacing Trim For Front Left Or Right Roof2
- Removing And Installing Or Replacing Trim From Rear Left Or Right Roof Pillar
45 Instrument Cluster Trim Panel12 pages
- Removing And Installing Trim For Instrument Panel (lower Section)23
- Replace Trim For Instrument Panel (lower Section)
- Removing And Installing Trim For Upper Section Of Instrument Panel23
- Replace Trim For Upper Section Of Instrument Panel23
- Removing And Installing/replacing Function Carrier On Instrument Panel Trim
- Removing And Installing/replacing Trim For Pedal Assembly
46 Parcel Shelf Trim Pan.-roller Sun Blind12 pages
- Removing And Installing/replacing Trim For Rear Parcel Shelf234
- Removing And Installing Trim For Oddments Tray (back Shelf With Rear Window Roll
- Replacing Trim For Oddments Tray (back Shelf With Rear Window Roller Blind)
- Removing And Installing/replacing Trim For Oddments Tray (back Shelf With Throug
- Replacing Trim For Oddments Tray (back Shelf With Rear Window Roller Blind And T
- Removing And Installing Trim For Oddments Tray (back Shelf With Rear Window Roll
- Removing And Installing/replacing Rear Window Roller Blind
- Removing And Installing/replacing Rear Window Roller Blind (with Through-loading
- 9 Replacing Finisher For Top Of Rear Apron
49 Rear Lid Trim Panel2 pages
71 Gaskets-seals, Loose Body Components4 pages
52 Seats99 pages
13 Front Seat, Normal, Manual32 pages
- Removing And Installing Left Or Right Front Seat (normal / Manual)23
- Removing And Installing / Replacing Both Seat Rails On Left Or Right Front Seat23
- Adjusting Bowden Cable For Longitudinal Adjustment Of Left Or Right Front Seat (
- Replacing Bowden Cable For Longitudinal Adjustment On Left Or Right Front Seat (
- Removing And Installing / Replacing Controls On Left / Right Front Seat (normal2
- Removing And Installing / Replacing Seat Frame On Left/right Front Seat (normal2
- Removing And Installing / Replacing Backrest Frame On Left Or Right Front Seat (
- Removing And Installing / Replacing Outer Cover On Left Or Right Front Seat Back2
- Removing And Installing / Replacing Inner Cover On Left Or Right Front Seat Back
- Replacing Left Or Right Lumbar Supports On Front Seat (normal: Manual)2
- Removing And Installing / Replacing Rear Panel On Left Or Right Front Seat Backr
- Removing And Installing / Replacing Front Headrest (normal: Manual)
- Replacing Seat Cover On Left Or Right Front Seat (normal: Manual)234
- Replacing Backrest Cover For Front Seat (normal/manual), Left Or Right2345
- Replacing Left Or Right Support For Front Seat (normal / Manual)
- Replacing Left Or Right Support For Front Seat Back-rest (normal / Manual)
- Removing And Installing/replacing Valve Housing For From Left Or Right Lumbar Su
14 Front Seat, Normal, Electric7 pages
- Removing And Installing Left Or Right Front Seat (normal / Electric)23
- Removing And Installing/replacing Head Restraint Support On Front Seat (normal/e
- Removing And Installing Or Replacing Front Left Or Right Head Restraints (standa
- Additional Work (normal: Electric) With Defective Drive For Longitudinal Adjustm2
16 Front Seat, Sports, Electric2 pages
17 Front Seat, Comfort39 pages
- Removing And Installing Front Seat (comfort)
- Removing And Installing Or Replacing Both Seat Rails On Left Or Right Front Seat23
- Removing And Installing / Replacing Seat Frame On Left Or Right Front Seat (comf
- Removing And Installing/replacing Drive For Active Seat, Left Or Right2345
- Removing And Installing / Replacing Backrest Frame On Left Or Right Front Seat (
- Removing And Installing / Replacing Cover On Left Or Right Front Seat (comfort)2
- Removing And Installing / Replacing Inside Cover From Left Or Right Front Seat (
- Replacing Lumbar Support Cushion On Left Or Right Front Seat (comfort)2
- Removing And Installing/replacing Top Rear Panel On Front Seat Backrest (luxury2
- Removing And Installing/replacing Top Rear Panel On Front Seat Backrest (luxury23456
- Removing And Installing/replacing Bottom Rear Panel On Front Seat Backrest (luxu
- Removing And Installing/replacing Rear Panel On Front Seat Backrest (luxury Seat
- Removing And Installing / Replacing Headrest Support On Left Or Right Front Seat2
- Removing And Installing Or Replacing Front Left Or Right Head Restraints (comfor
- Replacing Seat Cover On Left Or Right Front Seat (comfort)23
- Replacing Back-rest Cover For Front Seat (comfort) On Left Or Right Sides2345
- Replacing Padding For Left Or Right Front Seat (comfort Seat)
- Replacing Support For Left Or Right Front Seat Backrest (comfort)
24 Rear Seat, Normal5 pages
26 Rear Seat, Through-loading6 pages
- Removing And Installing/replacing Rear Seat (through-loading)
- Removing And Installing/replacing Left/right Sides Of Backrest On Rear Seat Back
- Removing And Installing/replacing Left/right Rear Seat Backrest (through-loading
- Removing And Installing/replacing Lock Cylinder For Left/right Rear Seat Backres2
- Replacing Seat Cover For Rear Seat (through-loading System)
54 Slide-tilt Sunroof And Convertible Top (SAL)47 pages
- 10 Sunroof › Repair Instructions For Bonded Seals23
12 Mechanical Sun Roof Components41 pages
- Notes On Steel And Glass Slide/tilt Sunroofs (initialization/normalization/learn23
- Adjusting Glass Sliding/tilting Sunroof Lid23
- Adjusting Sun Roof23
- Replacing Left Or Right Rubber Gaiters For Glass Slide/tilt Sunroof
- Removing And Installing Sun Roof Lid234
- Removing And Installing Glass Sliding/tilting Sunroof Lid234
- Replacing Glass Sliding/tilting Sunroof Lid
- Replacing Seal For Glass Sliding/tilting Sunroof Lid
- Replacing Seal For Slide/tilt Sunroof Lid
- Removing And Installing / Replacing Headliner Mechanism For Glass Slide/tilt Sun23
- Removing And Installing/replacing Headliner For Sun-roof Lid2
- Removing And Installing / Replacing Headliner For Glass Slide/tilt Sunroof Cover2
- Removing And Installing / Replacing Water Channel For Glass Sliding/tilting Sunr
- Removing And Installing Complete Slide/tilt Sunroof (frame)2
- Removing And Installing Complete Glass Sliding/tilting Sunroof
- Replacing Control Rail For Left/right Glass Slide/tilt Sunroof23
- Adjusting Both Drive Cables For Actuation Of Glass Slide/tilt Sunroof2
- Removing And Installing Or Replacing Wind Deflector
- Removing And Installing / Replacing Wind Deflector For Glass Sliding/tilting Sun
- Replacing Sliding/tilting Sunroof Frame
- Replacing Glass Sliding/tilting Sunroof Frame
- 13 Electrical Sun Roof Components › Notes On Steel And Glass Slide/tilt Sunroofs (initialization/normalization/learn23
61 General Electrical System145 pages
0 Troubleshooting13 pages
- Instructions On Starting Aid
- Battery
- Notes On Handling Wiring Harnesses And Cables
- Repairing Airbag Cables2
- Safety Instructions For Handling Vehicle Battery
- Unlocking And Disconnecting Different Plug Connections23
- Opening Plug Housings And Removing Contacts Of Different Plug Systems23
- Treating Cables And Fibre-optic Cables
- 11 Wiring Harness › Notes On Handling Wiring Harnesses And Cables
13 Plug Connection, Terminal, Fuse Box46 pages
- Notes On Handling Wiring Harnesses And Cables
- Repairing Airbag Cables2
- Butt Connector For Repairing A Plug Connection234
- Crimping Stop Parts234
- DME Master Relay Connector
- Installing Fan Connector For Retrofitting/repairs2345
- Special Tools For Wiring Harness Repairs23
- Unlocking And Disconnecting Different Plug Connections23
- Base Of Tab Connector Housings
- Crimping Micro Power Quadlock Contacts (MPQ)
- Crimping Micro Quadlock System Contacts (MQS)2
- Crimping Annular Contacts
- Crimping Optical Fibres2
- Cutting Off, Stripping Insulation And Cutting Optical Fibres To Length23
- Cutting To Length And Stripping Insulation From Cables
- In-line Plugs, 30-pin, Hybrid System MQS/MPQ2
- Opening Plug Housings And Removing Contacts Of Different Plug Systems23
- Relay Carrier
- Repairing Ribbon Cables
- Retaining Bracket
- Socket Housing (radio Plug), Hybrid System MQS/MPQ23
- Treating Cables And Fibre-optic Cables
20 Battery15 pages
- Instructions For Disconnecting And Connecting Battery23
- Instructions On Starting Aid
- Battery
- Repairing Airbag Cables2
- Safety Instructions For Handling Vehicle Battery
- Threshold Values For Battery Inspection Of All Battery (telephone Except For Tel
- AGM Battery234
- Battery Charging
- Battery Open-circuit Current Test
- 21 Battery-vapour Separator › Removing And Installing Battery2
31 Switch33 pages
- Removing And Installing/replacing Fixture For Steering Column Stalk23
- Removing And Installing/replacing Turn Indicator/headlight Dip Lever
- Removing And Installing The Ignition Switch
- Removing And Installing/replacing Light Switch
- Removing And Installing/replacing Steering Column Adjustment Lever2
- Removing And Installing/replacing Windshield Wiper Lever
- Removing And Installing/replacing Dimmer Switch For Instrument Panel Lighting
- Removing And Installing Switch Unit In Center Console
- Replacing Switch Unit In Center Console
- Removing And Installing/replacing Switch For Foglights And Rear Foglights
- Removing And Installing/replacing Switch For Vertical Aim Control
- Removing And Installing / Replacing Switch From Hazard Warning Lights
- Removing And Installing / Replacing Switch For Central Locking System
- Removing And Installing / Replacing Switch For Left Or Right Seat Heating
- Replacing Rocker Switch For Side-window Operation
- Replacing Switch Combination For Seat Adjustment
- Removing And Installing/replacing Switch For Front Lumbar Support
- Removing And Installing / Replacing Switch For Automatic Stability Control
- Removing And Installing / Replacing Switch For Electronic Damper Control
- Removing And Installing / Replacing Switch For Rear Window Roller Blind
- Replacing Switch On Impact Cushion For Left Or Right Airbag
- Replacing Switch On Sports Steering Wheel On Left Or Right
- Replacing Switch On Sport Steering Wheel (with Connected Airbag Unit)
- Removing And Installing / Replacing Rear Window Button
- Replacing Clutch Switch For Cruise Control System
- Removing And Installing/replacing Clutch Switch Module
- Replacing Brake-light Switch2
- Replacing Relay For Air Supply System
- Carrying Out Steering Angle Sensor Adjustment
35 ECUs, Modules12 pages
- Control Units, Switches, Relays
- Note On Replacing Codable/programmable Control Units
- Notes On ESD Protection (Electro Static Discharge)23
- Removing And Installing/replacing Rain Sensor23
- Initializing Rain Sensor
- Removing And Installing/replacing Ringantenna Of Electronic Immobiliser2
- Vehicle Programming And Coding
36 Relays2 pages
62 Instruments4 pages
63 Lights74 pages
12 Headlights31 pages
- Removing And Installing/replacing Left Headlight2
- Removing And Installing/replacing Right Headlight
- Removing And Installing/replacing Left Headlight (xenon Headlight)
- Removing And Installing/replacing Right Headlight (xenon Headlight)
- Removing And Installing/replacing Lens/reflector For Left Headlight (up To 09/20
- Removing And Installing/replacing Lens/reflector For Right Headlight (up To 09/2
- Removing And Installing/replacing Lens/reflector For Left Headlight (xenon Headl
- Removing And Installing/replacing Lens/reflector For Right Headlight (xenon Head
- Replacing Adjusting Elements For Left Headlight (up To 09/2000)
- Replacing Adjusting Elements For Right Headlight (up To 09/2000)
- Replacing Adjusting Elements For Left Xenon Headlight (up To 09/2000)
- Replacing Adjusting Elements For Right Xenon Headlight (up To 09/2000)
- Replacing Headlamp Housing With Insert On Left (up To 09/2000)
- Replacing Headlamp Housing With Insert On Right (up To 09/2000)
- Replacing Headlamp Housing With Insert For Xenon Headlamp On Left (up To 09/2000
- Replacing Headlamp Housing With Insert For Xenon Headlamp On Right (up To 09/200
- Replacing Control Unit For Left Xenon Headlamp2
- Replacing Control Unit For Right Xenon Headlamp
- Replace One Bracket For Headlight Mount
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (from 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (up To 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster (xenon H
- 25 Brake Lights › Removing And Installing/replacing Auxiliary Brake Light
- 26 Licence Plate Lights › Removing And Installing/replacing Left Or Right License Plate Light
99 Light Bulbs24 pages
- Instructions For Handling Light Bulbs (exterior Lights)
- Instructions For Replacing Light Bulbs (interior Lights)
- Replacing Halogen Bulb For Left Or Right High-beam Headlight
- Replacing Halogen-light Bulb For Left Or Right Headlight
- Replacing Bulb For Left Xenon Headlight2
- Replacing Right Lamp For Xenon Light
- Replacing Bulb For Left Or Right Front Parking Light2
- Replacing Halogen Bulb For Left Or Right Front Fog Lamp2
- Replacing Halogen Bulb For Left Or Right Fog Lamp (M Aerodynamics Package)
- Replacing Light Bulb For Front Left Or Right Turn Indicator
- Replacing Bulb(s) For Left Or Right Rear Light (saloon/sedan)2
- Replacing Bulb For Auxiliary Brake Light
- Replacing Bulb For Left Or Right License-plate Light
- Replace Light Bulb For Interior Light
- Replacing Bulb(s) For Left Or Right Interior Light2
- Replace Light Bulb For Footwell Light
- Replacing Bulb(s) For Mirror Light
- Replacing Light Bulb For Luggage Compartment Lighting2
64 Heating And Air Conditioning153 pages
11 Heater With Operation46 pages
- Installing Servodrive
- Removing And Installing / Replacing Heater (heater)23
- Removing And Installing / Replacing Heater (automatic Air Conditioner)2
- Removing And Installing/replacing Heater (A/C Control)
- Replacing Heater Core (heating)
- Replacing Heater Core (automatic A/C)2345
- 7 Replacing Heater Blower2
- Replacing Heater Core (air Conditioner Control)23
- Replacing Limit Switch For Fan Of Heater/air Conditioner
- Removing And Installing / Replacing Auxiliary Water Pump
- Replacing Water Valve For Heater23
- Replacing Front Plate (air Conditioner Controls)
- Replacing Front Plate (air Conditioner Control)
- Replacing Pushbutton Covers For Heater Controls
- Removing And Installing Heater Controls (A/C Control)
- Removing And Installing / Replacing Heater Controls (automatic Air Conditioner)
- Removing And Installing / Replacing The Rear Fan Completely2
- Removing And Installing / Replacing The Controller For The Rear Fan
- Replacing Servodrive Of Fresh Air Flaps (automatic A/C, Up To 03/2000)
- Replacing Servodrive Of Recirculated Air Flaps (automatic A/C)2
- Replacing Servodrive Of Ventilation Flaps (automatic A/C)
- Replacing Servodrive Of Footwell Flap (automatic A/C)
- Replacing Servodrive Of Defrosting Flaps (automatic A/C)2
- Replacing Servodrive Of Dynamic Air Flap (automatic A/C, From 03/2000)
- Replacing Servodrive Of Rear Compartment Flap (automatic A/C, From 09/97)
- Replacing Evaporator Temperature Sensor (A/C Control)2
- Replacing Evaporator Temperature Sensor (climate Control, From 03/2000))2
- Replacing Temperature Sensor For Heater
- Removing And Installing/replacing Solar Sensor
12 Auxil. Heater With Control Elements38 pages
- Venting Latent Heat Accumulator (LWS)23456
- Bleeding Independant Heating (Thermo Top S)
- Flushing Cooling System When Replacing Latent Heat Accumulator Due To Salt Leaks
- Checking Function Of Independant Heating (Thermo Top S)
- Removing And Installing Complete Heater (Thermo Top Z/C)2
- Replacing Complete Heater (Thermo Top Z/C)
- Removing And Installing / Replacing Complete Heater (Thermo Top S)2
- Removing And Installing / Replacing Glow Element (Thermo Top S)2
- Removing And Installing / Replacing Flame Detector (Thermo Top S)
- Removing And Installing / Replacing Control Unit With Heat Exchanger (Thermo Top2
- Removing And Installing / Replacing Combustion Air Blower (Thermo Top S)
- Removing And Installing / Replacing Burner Insert (Thermo Top S)
- Removing And Installing / Replacing Circulation Pump (Thermo Top S)
- Removing And Installing Or Replacing Muffler
- Removing And Installing Or Replacing Fuel Pump
- Removing And Installing / Replacing Receiver/Telestart Of Independent Heating2
- Removing And Installing/replacing Latent Heat Accumulator2
- Removing And Installing/replacing Temperature Sensor For Latent Heat Accumulator
- Removing And Installing/replacing Auxiliary Water Pump For Latent Heat Accumulat2
- Removing And Installing/replacing Non-return Valve For Latent Heat Accumulator23
- Removing And Installing/replacing Changeover Valve For Latent Heat Accumulator23
- Overview Of Defects For Independent Heating Thermo Top S
50 Air Conditioning System16 pages
- Air Conditioner Test (R 134a)
- Instructions For Handling Refrigerant R 134a
- Instructions For Handling Refrigerant Oil (for Refrigerant R 134a)2
- Leak Testing With Ultraviolet Additives (UV Additives) (BMW Leak-testing Case)23
- Leak-testing With Leak Tester Device2
- Safety Instructions For Handling Refrigerant R134a
- Safety Instructions For Handling Refrigerant Oil2
- Drawing Off, Evacuating And Filling A/C System (R 134a)2
- Instructions For Opening And Replacing Parts In Refrigerant Circuit2
51 AC Housing-evaporator, Switching Elemts17 pages
- Cleaning Evaporator23
- Cleaning Evaporator (automatic Climate Control)234
- Removing And Installing / Replacing Expansion Valve (air-conditioning)2
- Removing And Installing / Replacing Evaporator23
- Removing And Installing/replacing Evaporator (A/C Control)23
- Instructions For Opening And Replacing Parts In Refrigerant Circuit2
53 Condenser And Dryer With Lines8 pages
- Removing And Installing Cassette (condenser For Air Conditioner)23
- Instructions For Opening And Replacing Parts In Refrigerant Circuit2
- Notes On Replacing Drier Bottle Or Drier Insert
- Removing And Installing / Replacing Drier Flask For Air Conditioner
- Removing And Installing Or Replacing Condenser For Air Conditioner
99 Troubleshooting14 pages
- Fault 01 Combustion Air Blower
- Fault 02 Flame Detector
- Fault 03 Glow Plug
- Fault 04 Circulation Pump
- Fault 05 Temperature Sensor
- Fault 06 Park Heating Metering Pump
- Fault 07 Overheating Protection
- Fault 08 Burner Insert
- Fault 1
- Fault 4
- Fault 6
- Fault 6
- Overview Of Defects For Independent Heating Thermo Top S
- Reading Out Flashcode
65 Audio, Navigation And Information System41 pages
- 12 Stereo Radio, Amplifier › Removing And Installing/replacing Amplifier (HiFi System)2
- 13 Speaker And Cover › Removing And Installing Or Replacing Loudspeakers (rear Shelf)
- 50 Video And TV Equipment › Removing And Installing/replacing Video Module For On-board Monitor (saloon)
52 Video Monitor11 pages
- Removing And Installing/replacing Cassette Drive2
- Removing And Installing Complete On-board Monitor (widescreen)
- Replacing Panel For On-board Monitor (control Panel, Widescreen)2
- Removing And Installing/replacing Housing With Drive For On-board Monitor (wides
- Removing And Installing On-board Monitor2
- Replacing Trim Panel For On-board Monitor (control Panel)
- Removing And Installing/replacing LC Display For On-board Monitor2
- 75 Anti-theft Alarm System › Removing And Installing/replacing Control Unit For Radio Interior Protection
77 Airbag Trigger Device, Diagnosis Unit8 pages
- Removing And Installing Airbag Control Unit2
- Replacing Airbag Control Unit
- Removing And Installing/replacing Collision Sensor For Left Or Right Side Airbag2
- Removing And Installing Impact Sensor For Left Or Right Side Airbag (multiple Re2
- Replacing Impact Sensor For Left Or Right Side Airbag (multiple Restraint System
- 81 On-board Computer › Removing And Installing / Replacing Multi-information Display (MID Or IRIS)2
- 83 Car Communication Computer (CCC) › Removing And Installing/replacing Cassette Drive2
90 Navigation Systems9 pages
- Notes On Handling Navigation Computers
- Calibrating Wheels For Navigation System 1 (up To 9/97, Measured With Distance T
- Removing And Installing / Replacing Navigation Computer With CD Drive
- Removing And Installing/replacing Receiver Module For Global Positioning System
- Removing And Installing Magnetic Field Sensor
- Removing And Installing/replacing Antenna For Global Positioning System (GPS)
- Replacing CD/DVD Drive For Navigation Computer23
66 Distance Systems, Cruise Control › 20 Park Distance Control4 pages
67 Electrical Drives25 pages
16 Servo-positioning Drives10 pages
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (from 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (up To 092
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Left Headlight Vertical Aim Adjuster (xenon He2
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster
- Removing And Installing/replacing Right Headlight Vertical Aim Adjuster (xenon H
- 31 Drive, Seat Adjustment › Removing And Installing/replacing Drive Unit For Head Restraint Adjustment (comf23
- 61 Drive, Slide-tilt Sunroof-conv. Top › Removing And Installing Or Replacing Drive With Gear For Actuating Slide/tilt Su2
- 62 Drive, Window Regulator › Removing And Installing/replacing Flat Motor For Rear Left Or Right Power Window2
- 63 Drive Unit, Headlight Wipe-wash Unit › Removing And Installing / Replacing Wiper Motor
- 65 Drive, Sun Roller Blind-sun Visor › Removing And Installing Or Replacing Drive For Sun Roller Blind23
- 66 Drive, Seat Adjustment › Removing And Installing/replacing Lumbar Support Drive Mechanism On Front Seat,2
72 Parts - Accessories (Body)69 pages
12 Airbag Generator-airbag Unit For Pass52 pages
- Repairing Airbag Cables2
- Safety Precautions And General Information
- Safety Regulations For Handling Airbag System Components2
- Safety Regulations For Handling Components With Gas Generators2
- Airbag System
- Deactivation Of Airbags234
- Procedure After Airbag Triggering As Result Of An Accident23
- Safety Regulations For Handling Airbag Modules, Airbag Components And Pyrotechni
- Scrapping Vehicles With Passenger Airbag And Pyrotechnic Belt Tensioners
- Unlocking/locking Airbag Plug Connections234
- Removing And Installing Or Replacing Airbag Module On Passenger Side23456
- Removing And Installing/replacing Airbag Module In Front Door, Left Or Right (Pr2
- Removing And Installing/replacing Airbag Module On Left Or Right Front Door23
- Removing And Installing/replacing Airbag Module In Rear Door, Left Or Right (Pro
- Removing And Installing/replacing Airbag Module On Left Or Right Rear Door
- Removing And Installing / Replacing Left Or Right ITS Head Airbag (model Without23456789101112
- Removing And Installing Left Or Right ITS Head Airbag (model Fitted With Sliding
- Removing And Installing/replacing Left Or Right Head Airbag In Rear Compartment234
- Removing And Installing/replacing Left Or Right Head Airbag In Rear Compartment
84 Communication Systems11 pages
11 Transceiver, Handset-support, Card Reade7 pages
- Removing And Installing/replacing Eject Box2
- Removing And Installing/replacing Transceiver (fixed Mounting)
- Removing And Installing/replacing Interface For D-Network Car Phone
- Replacing Cordless Keypad Handset
- Removing And Installing Transceiver (cordless Keypad Handset)
- Replacing Transceiver (cordless Keypad Handset)
86 Trailers107 pages
10 Loading Platform71 pages
- Body And Underbody: Checking For Corrosion And Damage
- Raising BMW Multi-trailer23
- Adjusting Brake System23
- Adjusting Spring Force Accumulator
- Disassembly Of Camlock Retaining Cam
- Disassembly Of Base Plate
- Disassembly Of Bracket On Platform Base
- Disassembly Of Front Apron
- Disassembly Of Front Protection Bar
- Disassembly Of Jockey Wheel Or Jockey Wheel Mount
- Disassembly Of Left And Right Aprons
- Disassembly Of Left And Right Lamp Housings
- Disassembly Of Left And Right Wheel Boxes
- Disassembly Of Licence Plate Mounting Plate
- Disassembly Of Loading Ramp Frame/disassembly Of Rail, Left/right
- Disassembly Of Rear Apron
- Disconnecting Plug Connection, Wiring Harness, Front/rear
- Installation Position Of BMW Lettering
- Positioning Of Multitrailer Hood For Maintenance And Repair Work2
- Removing Camlock Retaining Cam On Loading Ramp
- Removing Camlock Screw Cap
- Removing And Installing Or Replacing Left Or Right Coil Spring2
- Removing Bolt On Loading Ramp
- Removing Brake Shoes2345
- Removing Entry Profile Section On Loading Ramp, Left, Right And Center
- Removing Left Or Right Shock Absorber
- Removing Loading Ramp Lock2
- Removing Mounting Bracket Sealing Cap
- Removing Mounting Bracket, Center, Left And Right
- Removing Outer Pull Rod Mount, Left And Right
- Removing Overrunning Equipment/maintaining Or Replacing Guide Bush/installing Ov2345
- Removing Plastic Bush/metal Bush
- Removing Rear Supports And Bracket
- Removing Reflecting Rear Light
- Removing Rest On Loading Ramp, Left, Right And Center
- Removing Shock Absorber From Overrunning Equipment
- Removing Trailing Arm, Removing And Installing Or Replacing Mounting23
- Removing Wheel Bearing2
- Removing Wooden Rest On Loading Ramp, Left, Right And Center
- Repair Work On GFP Components With Gelcoat Surface
- Replacing 12 Volt Socket2
- Replacing Bar
- Replacing Drawbar Members, Left And Right2
- Replacing Gaiter
- Replacing Holder For Chock
- Replacing Lashing Plate And Lashing Eye
- Replacing License Plate Light
- Replacing Position Light
- Replacing Rear Light
- Troubleshooting On Multi-trailer2
21 Hood36 pages
- Positioning Of Multitrailer Hood For Maintenance And Repair Work2
- Adjusting Hood Pretension - Camloc Fastener With Spacers23
- Adjusting Rear Lid To Fit2
- Adjusting Rotary Striker Lock
- Adjusting Side Lid To Fit2
- Attaching/replacing BMW Badge2
- Fitting BMW Logo
- Installing Hood Seal
- Installing Rubber Roof Strip
- Installing Seal For Rear Lid And Side Lid
- Installing Sponge Rubber Seal
- Removing Ball Pivot
- Removing Centering Pin From Mounting Bracket
- Removing Gas Spring
- Removing Gas Spring Retaining Bracket
- Removing Hinge Bracket On Rear Lid
- Removing Lid
- Removing Lock Barrel
- Removing Lock Striker Fixture On Rear Lid
- Removing Plug For Inside Light2
- Removing Roof Railing
- Removing Roof Railing Adapter2
- Removing Rotary Striker Lock2
- Removing Side Lid Hinge
- Replacing Inside Light
- Replacing Inside Light Power Cable2
99 Paintwork2 pages