Omega B: Clutch and Transmission
General
Maintenance
Body & interior
Heating & A/C
Steering & suspension
Brakes
Engine
Transmission
Electrical
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Technical Service Bulletins4 pages
- Inoperative - Totally, Partially › Transmission - Delayed pull-away after standing a long period
- Excessive Effort, Hard Work › Manual transmission - Clutch does not disengage and/or gears hard to engage
- Hard Shift › Manual transmission - Clutch does not disengage and/or gears hard to engage
- Sluggish, Power Loss › Transmission - Delayed pull-away after standing a long period
Manual Transmission Rear Wheel Drive93 pages
Repair Instructions5 pages
- Specifications › Torque guidelines - R 25/R 28/R 30 Manual Transmission R 25/R 28/R 30
- Diagnostic Information and Procedures › Diagnostic Procedures › Opel/Vauxhall Inspection System as of Model Year 94.5
- Technical Service Bulletins › Loose, Missing, Broken › Crankshaft Speed Sensor Damaged or Broken
- Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
- Linkage Part › Repair Instructions › Outrigger and/or Rubber Parts, Replace Replace
Transmission Housing8 pages
Repair Instructions4 pages
- Other Information › Transmission, Disassemble and Assemble (R 25/R 28/R 30)
Transmission Oil4 pages
Manual Transmission R 25/R 28/R 3046 pages
Repair Instructions22 pages
- Transmission Identification (R 25/R 28/ R 30)
- Illustrations - Manual Transmission R 25 / R 28 / R 30 - Outer Shift Components
- Fluid Level, Check and Correct
- Gearshift Lever Knob, Replace - Gearshift Lever Installed
- Gearshift Lever, Remove and Install
- Gearshift Lever, Disassemble and Assemble
- Folding Cover for Gearshift Lever, Replace
- Damping Cover for Gearshift Lever, Replace
- Reversing Lamp Switch and/or Gasket, Replace
- Seal Ring for Transmission Output Flange, Replace
- Manual Transmission, Remove and Install (Vehicles with 4-Cylinder Petrol Engine)
- Manual Transmission, Remove and Install (Vehicles with V6 Engine)
- Manual Transmission, Replace (Transmission Removed)
- Transmission, Disassemble and Assemble (R 25/R 28/R 30)
- Main Shaft, Disassemble and Assemble (R 25/R 28/R 30)
- Transmission Extension, Disassemble and Assemble (R 25/F 28)
- Front Section of Housing, Disassemble and Assemble (R 25/F 28)
- Determine end play of auxiliary shaft gear cluster in front section of transmission housing (R 25/R 28)
- Manual Transmission, Remove and Install (25 DT, X 25 DT)
- Analysis Aid in the event of Complaints Concerning Manual Transmission Noises (R25/R28/R30)
- Manual Transmission from Engine, Detach and Reattach
- Pressure Plate and Clutch Disc, Remove and Install (Flat Flywheel)
Description and Operation10 pages
- Rear Differential without Limited Slip
- Rear Differential with Limited Slip
- 5-speed Manual Transmission R25 and R28
- Modifications to R 25 and R 28 Trans.
- Transmission Shift Linkage, Adjustment
- Transmission Ratio
- Transmission Fluid
- Special Program Module for Omega-B "Opel/Vauxhall 94 Omega-B ECU"
- New Design of Diagnostic Leads in Omega-B
- Service Maintenance Booklet and Inspection Brochure
Component Locator6 pages
- Transmission Identification (R 25/R 28/ R 30)
- Illustrations - Manual Transmission R 25 / R 28 / R 30 - Outer Shift Components
- Transmission, Disassemble and Assemble (R 25/R 28/R 30)
- Main Shaft, Disassemble and Assemble (R 25/R 28/R 30)
- Transmission Extension, Disassemble and Assemble (R 25/F 28)
- Determine end play of auxiliary shaft gear cluster in front section of transmission housing (R 25/R 28)
- Special Tools and Equipment › Special tools - R 25/R 28/R 30 Manual Transmission R25/R28/R30)
- Technical Service Bulletins › Cold Driveability › poor cold-start engagement of R25 transmission
Synchromesh Body4 pages
- Repair Instructions › Main Shaft, Disassemble and Assemble (R 25/R 28/R 30)
- Component Locator › Main Shaft, Disassemble and Assemble (R 25/R 28/R 30)
- Other Information › Main Shaft, Disassemble and Assemble (R 25/R 28/R 30)
- Technical Service Bulletins › Inoperative - Totally, Partially › Failure of Synchronisation in Gear for 1st and/or 2nd Gear
Automatic Transmission Rear Wheel Drive429 pages
- Technical Service Bulletins › Loose, Missing, Broken › Crankshaft Speed Sensor Damaged or Broken
Automatic Transmission AR 25/35411 pages
Repair Instructions22 pages
- Transmission Identification (AR 25/AR 35)
- Brake Band Servo Cover and/or Seal, Replace
- Transmission Selector Lever Shaft Sealing Ring, Replace (except Y 25 DT)
- Sealing Ring in Transmission Extension, Replace (except Y 25 DT)
- Transmission Extension, Seal or Replace (except Y 25 DT)
- Fluid Screen, Replace (except Y 25 DT)
- Kickdown Switch, Remove and Install (Vehicles with 4-Cylinder Petrol / V6 Engine)
- Automatic Transmission, Remove and Install (in Vehicles with 4 Cylinder Petrol Engine)
- Automatic Transmission, Remove and Install (Vehicles with V6 Engine)
- Automatic Transmission, Remove and Install (Vehicles with Diesel Engines) (except Y 25 DT)
- Automatic Transmission, Replace
- Assemblies, Disassemble and Assemble Inner Parts of Transmission Housing - Survey
- 3rd Gear Clutch Assembly, Disassemble and Assemble
- Overrunning Clutch Assembly with Planetary Carrier, Disassemble and Assemble
- Selector Lever Position Switch, Check (except Y 25 DT)
- Selector Lever Position Switch, Adjust (except V8)
- 2nd gear clutch Assembly, Disassemble and Assemble
- Centre Carrier, Disassemble and Assemble Assemble
- Sealants, Lubricants and Locking Compounds - Automatic Transmission AR 25/35/5 L40-E
- Mechanical Faults without Trouble Codes
- Transmission Fluid Condition, Check
- Automatic Transmission with Torque Converter from Engine, Remove and Install
Description and Operation20 pages
- AR 25/35 4-speed Automatic Transmission
- Location in Vehicle
- Function
- Schematic Diagram
- Block Diagram
- Mechanical-hydraulic Components
- Accumulator Piston
- Planet Carrier
- Electronic-hydraulic Components
- Wiring Harness Routing in Vehicle
- Wiring Harness Routing in Intermediate Housing
- Wiring Harness Routing in Main Housing
- Circuit Diagram
- Wiring Harness Plug, Main Housing
- Wiring Harness Plug,Intermediate Housing
- Trouble Code Table
- Technical Data - Automatic Transmission Fluid
- Technical Data - Identification Table
- Technical Data - Transmission Identification Plate
- Survey of Engines, Mixture and Ignition Systems
Component Locator6 pages
- Transmission Identification (AR 25/AR 35)
- Assemblies, Disassemble and Assemble Inner Parts of Transmission Housing - Survey
- 3rd Gear Clutch Assembly, Disassemble and Assemble
- Overrunning Clutch Assembly with Planetary Carrier, Disassemble and Assemble
- 2nd gear clutch Assembly, Disassemble and Assemble
- Centre Carrier, Disassemble and Assemble Assemble
Specifications9 pages
- General Data - Automatic Transmission AR25/35/5 L40-E
- Transmission fluid (AR 25/35) Transmission Fluid
- Fluid Pressure Check (Main Pressure in Bar) - AR 25/35
- Transmission features - automatic transmission AR25/35/5 L40-E
- Transmission repairs, parts list, clutches (AR 25/35) Clutches
- Recommended Torque Values - Automatic Transmission AR 25/35/5 L40-E
- Sealants, Lubricants and Locking Compounds - Automatic Transmission AR 25/35/5 L40-E
- Sport/Economy driving programs - automatic transmission AR25/35/5 L40-E
- Transmission repairs - compensating for transmission end play (AR 25/35) Transmission End Play
- Special Tools and Equipment › Special Service Tools (Automatic Transmission AR 25/35/5 L40-E)
Diagnostic Information and Procedures › Diagnostic Procedures149 pages
- Introduction
- The Ckecking System
- Diagnosis
- General Instructions / Safety Measures
- Checking Equipment
- Survey of System Block Diagram
- Abbreviations, Definitions
- Diagnosis
- Main Diagnosis Check
- Transmission Fluid Level, Check and Correct
- Information about Condition of Automatic Transmission Fluid and Checking Measures Required
- Mechanical/Hydraulical Trouble-shooting Summary of Faults
- No Engine Starting in "P" and/or "N" (no Trouble Code Set)
- All Shifting too Hard or too Soft (Slippage)
- Shift Delay in Positions "D" and "R"
- Trouble-shooting for Trouble Code 41
- Fluid Pressure - Main Pressure, Check
- System Checking with TECH 1 F0:DATA LIST
- F0:DATA LIST Overview
- F0:DATA LIST - TEST STEP 01 BATTERY VOLTAGE
- F0:DATA LIST - TEST STEP 09 CRUISE CONTR. SW
- F0:DATA LIST - TEST STEP 16 COOLANT TEMP.
- F0:DATA LIST - TEST STEP 19 IGN./INJ. CUTOFF
- F0:DATA LIST - TEST STEP 20 FUEL QUANTITY
- F0:DATA LIST - TEST STEP 21 PRESS. REG. SOL.
- F0:DATA LIST - TEST STEP 22 CALCULAT. PRESS.
- F0:DATA LIST - TEST STEP 23 SOLENOID 1-2/3-4
- F0:DATA LIST - TEST STEP 27 PARK/NEUTRAL SW.
- F0:DATA LIST - TEST STEP 28 A/C CUTOFF REQ.
- F0:DATA LIST - TEST STEP 29 ECON./SPORT IND.
- F0:DATA LIST - TEST STEP 30 WINTER LED
- F0:DATA LIST - TEST STEP 31 CHECK LIGHT
- F0:DATA LIST - TEST STEP 32 TRANSM. RATIO
- F0:DATA LIST - TEST STEP 33 ACTUAL GEAR
- F0:DATA LIST - TEST STEP 34 SELECTED MODE
- Additional Fault Diagnosis, Test Step 01 REVERSING LAMPS CIRCUIT
- Table 1, Diagnostic Plug (XD) and Voltage Supply, Check
- Table 2, Trouble Code Table
- Trouble Code Table - Trouble Code 10 VARIANT-CODINGE NOT PROGRAMMED
- Trouble Code Table - Trouble Code 14 PRESS. REGULATOR SOLENOID CIRCUIT OPEN
- Trouble Code Table - Trouble Code 32 PRESS. REGULATOR SOLENOID VOLTAGE LOW
- Trouble Code Table - Trouble Code 33 PRESS. REGULATOR SOLENOID VOLTAGE HIGH
- Trouble Code Table - Trouble Code 39 NO TRANSMISSION OUTPUT RPM SIGNAL
- Trouble Code Table - Trouble Code 41 GEAR ERROR HYDRAULIC FAULT
- Trouble Code Table - Trouble Code 45 CONTINOUS BATTERY VOLTAGE LOW (KL.30)
- Trouble Code Table - Trouble Code 48 BATTERY VOLTAGE LOW
- Trouble Code Table - Trouble Code 49 BATTERY VOLTAGE HIGH
- Trouble Code Table - Trouble Code 51 EEPROM INITIALIZATION/DEFECT
- Trouble Code Table - Trouble Code 57 TPS LOAD SIGNAL OUT OF RANGE
- Trouble Code Table - Trouble Code 58 IGN./INJ. CUTOFF VOLTAGE LOW
- Trouble Code Table - Trouble Code 59 PARK/NEUTRAL SW. VOLTAGE LOW
- Trouble Code Table - Trouble Code 60 PIN 54 OPEN CIRCUIT
- Trouble Code Table - Trouble Code 61 POWER CONTROL RELAY VOLTAGE HIGH
- Trouble Code Table - Trouble Code 62 POWER CONTROL RELAY VOLTAGE LOW
- Trouble Code Table - Trouble Code 63 POWER CONTROL RELAY CIRCUIT OPEN
- Trouble Code Table - Trouble Code 64 POWER CONTROL RELAY WATCH DOG ERROR
- Trouble Code Table - Trouble Code 65 AT OIL TEMP. SENSOR VOLTAGE HIGH
- Trouble Code Table - Trouble Code 66 AT OIL TEMP. SENSOR VOLTAGE LOW
- Trouble Code Table - Trouble Code 68 AT OIL TEMP. OUT OF RANGE
- Trouble Code Table - Trouble Code 69 PARK/NEUTRAL SW. VOLTAGE HIGH
- Trouble Code Table - Trouble Code 71 TPS LOAD SIGNAL VOLTAGE HIGH
- Trouble Code Table - Trouble Code 72 WRONG FUEL QUANTITY SIGNAL BY DDE
- Trouble Code Table - Trouble Code 73 WRONG ENGINE TEMP. SIGNAL BY DDE
- Trouble Code Table - Trouble Code 74 TPS LOAD SIGNAL VOLTAGE LOW
- Trouble Code Table - Trouble Code 76 INCORRECT TPS LOAD SIGNAL
- Trouble Code Table - Trouble Code 81 IGN./INJ. CUTOFF VOLTAGE HIGH
- Trouble Code Table - Trouble Code 84 BRAKE SWITCH VOLTAGE LOW
- Trouble Code Table - Trouble Code 89 IGN./INJ. CUTOFF BAD SIGNAL
- Trouble Code Table - Trouble Code 91 TRANSMISSION RATIO VOLTAGE HIGH
- Trouble Code Table - Trouble Code 92 TRANSMISSION RATIO VOLTAGE LOW
- Quick Check - F5:ACTUATOR TEST WINTER LED
- Quick Check - F5:ACTUATOR TEST ECONOMY/SPORT
- Quick Check - F5:ACTUATOR TEST PWR CONTROL R.
- Quick Check - F5:ACTUATOR TEST CHECK LIGHT
- Quick Check - F5:ACTUATOR TEST P/N SWITCH
- Quick Check - F5:ACTUATOR TEST A/C CUTOFF RELAY
- Quick Check - F5:ACTUATOR TEST PRESS. REG. SOL.
- F7:PROGRAMMING
- F8:ECU CONTROL PRESS.REG.CTR.
- Part Locations, Omega-B
- Excerpt from Circuit Diagram, Omega-B
- Time Allowance
- F0: DATA LIST - Test Step 22 AUTOMATIC TRANS.
- F0: DATA LIST - Test Step 23 AUTOM.TRANS. ST.
- Introduction
- Diagnosis
- Read Trouble Code
- Check Data List Parameters
- Carry out Actuator Tests
- Carry out Control Tests
- Snapshot Mode
- Final System Test
- Vehicle Systems Model Year '95
- General Safety Measures and Repair Instructions
- Domino Effect
- Cause of Fault: Engine Control Unit Motronic M 2.8.1
- Cause of Fault: Anti-lock Brake System Control Unit ABS-2SH
- Automatic Test (Quick Check)
- Survey of Vehicles
- F2: TROUBLE CODES - Trouble Code 31 NO ENGINE SPEED SIGNAL
- F2: TROUBLE CODES - Trouble Code 39 NO TRANSMISSION OUTPUT RPM SIGNAL
- F2: TROUBLE CODES - Trouble Code 41 GEAR ERROR HYDRAULIC FAULT
- F2: TROUBLE CODES - Trouble Code 44 BAND APPLY SOLENOID CIRCUIT OPEN
- F2: TROUBLE CODES - Trouble Code 49 BATTERY VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 57 TPS LOAD SIGNAL OUT OF RANGE
- F2: TROUBLE CODES - Trouble Code 60 PIN 54 OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 65 AT OIL TEMP. SENSOR VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 68 AT OIL TEMP. OUT OF RANGE
- F2: TROUBLE CODES - Trouble Code 72 WRONG FUEL QUANTITY SIGNAL BY DDE
- F2: TROUBLE CODES - Trouble Code 73 WRONG ENGINE TEMP. SIGNAL BY DDE
- F2: TROUBLE CODES - Trouble Code 75 TORQUE CONTROL VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 81 IGN./INJ. CUTOFF VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 83 TORQUE CONTROL VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 84 BRAKE SWITCH VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 85 TORQUE CONTROL INCORRECT SIGNAL
- F2: TROUBLE CODES - Trouble Code 89 IGN./INJ. CUTOFF BAD SIGNAL
- F0: DATA LIST - Test Step 01 BATTERY VOLTAGE
- F0: DATA LIST - Test Step 02 BRAKE SWITCH
- F0: DATA LIST - Test Step 03 TPS LOAD SIGNAL
- F0: DATA LIST - Test Step 04 A/C INFORMAT. SW.
- F0: DATA LIST - Test Step 07 PROGRAM SWITCH
- F0: DATA LIST - Test Step 08 WINTER SW. (-D-)
- F0: DATA LIST - Test Step 09 CRUISE CONTR. SW
- F0: DATA LIST - Test Step 15 TRANSM.OIL TEMP.
- F0: DATA LIST - Test Step 16 COOLANT TEMP.
- F0: DATA LIST - Test Step 17 ENGINE SPEED
- F0: DATA LIST - Test Step 18 AT OUTPUT SPEED
- F0: DATA LIST - Test Step 19 IGN./INJ. CUTOFF
- F0: DATA LIST - Test Step 20 FUEL QUANTITY
- F0: DATA LIST - Test Step 21/22 PRESS. REG. SOL./CALCULAT. PRESS.
- F0: DATA LIST - Test Step 23 SOLENOID 1-2/3-4
- F0: DATA LIST - Test Step 24 SOLENOID 2-3
- F0: DATA LIST - Test Step 27 PARK/NEUTRAL SW.
- F0: DATA LIST - Test Step 28 A/C CUTOFF REQ.
- F0: DATA LIST - Test Step 29 ECON./SPORT IND.
- F0: DATA LIST - Test Step 30 WINTER LED
- F0: DATA LIST - Test Step 31 CHECK LIGHT
- F0: DATA LIST - Test Step 32 TRANS. RATIO
- F0: DATA LIST - Test Step 33 ACTUAL GEAR
- F0: DATA LIST - Test Step 34 SELECTED MODE
- F5: ACTUATOR TEST - No. 01 WINTER LED
- F5: ACTUATOR TEST - No. 02 ECONOMY/SPORT
- F5: ACTUATOR TEST - No. 03 PWR CONTROL R.
- F5: ACTUATOR TEST - No. 04 SOLENOID 2-3
- F5: ACTUATOR TEST - No. 05 SOLENOID 1-2/3-4
- F5: ACTUATOR TEST - No. 08 CHECK LIGHT
- F5: ACTUATOR TEST - No. 09 P/N SWITCH
- F5: ACTUATOR TEST - No. 10 A/C CUTOFF REQ.
- F5: ACTUATOR TEST - No. 11 PRESS. REG. SOL.
- F5: ACTUATOR TEST - No. 12 TORQUE CONTROL
- F8: ECU CONTROL
- F0: DATA LIST - Test Step 22 AUTOMATIC TRANS.
- F0: DATA LIST - Test Step 23 AUTOM.TRANS. ST.
- Opel/Vauxhall Inspection System as of Model Year 94.5
Other Information6 pages
- Assemblies, Disassemble and Assemble Inner Parts of Transmission Housing - Survey
- 3rd Gear Clutch Assembly, Disassemble and Assemble
- 2nd gear clutch Assembly, Disassemble and Assemble
- Centre Carrier, Disassemble and Assemble Assemble
- Mechanical Faults without Trouble Codes
- Opel/Vauxhall Inspection System as of Model Year 94.5
Technical Service Bulletins12 pages
Poor Operation, Incorrect Operation2 pages
- Loose, Missing, Broken › Flex Plate Cracked
- Cold Driveability › Operating Temperature Program
- Hesitation › Converter Idling after Standstill, AR 25/35 up to prod. no. 4834734
- Surge, Miss, Chuggle › Operating Temperature Program
- Warning Lights, Telltale
- Chip, Crack › Flex Plate Cracked
- Technical Information › 1994 › Opel/Vauxhall Inspection System as of Model Year 94.5
Brake Band11 pages
- Repair Instructions › Brake Band, Adjust (Transmission Installed) (except Y 25 DT)
Diagnostic Information and Procedures › Diagnostic Procedures10 pages
- F0:DATA LIST - TEST STEP 25 BAND APPLY SOL.
- Trouble Code Table - Trouble Code 13 TCC SOLENOID OPEN CIRCUIT
- Trouble Code Table - Trouble Code 34 BAND APPLY SOLENOID VOLTAGE HIGH
- Trouble Code Table - Trouble Code 35 BAND APPLY SOLENOID VOLTAGE LOW
- Trouble Code Table - Trouble Code 44 BAND APPLY SOLENOID CIRCUIT OPEN
- Quick Check - F5:ACTUATOR TEST BAND APPLY SOL
- F2: TROUBLE CODES - Trouble Code 34 BAND APPLY SOLENOID VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 35 BAND APPLY SOLENOID VOLTAGE LOW
- F0: DATA LIST - Test Step 25 BAND APPLY SOL.
- F5: ACTUATOR TEST - No. 07 BAND APPLY SOL
Torque Converter › Diagnostic Information and Procedures › Diagnostic Procedures16 pages
- F0:DATA LIST - TEST STEP 17 ENGINE SPEED
- F0:DATA LIST - TEST STEP 18 AT OUTPUT SPEED
- F0:DATA LIST - TEST STEP 26 TCC SOLENOID
- F0:DATA LIST - TEST STEP 35 TORQUE CONTROL
- Trouble Code Table - Trouble Code 31 NO ENGINE SPEED SIGNAL
- Trouble Code Table - Trouble Code 36 TCC SOLENOID VOLTAGE HIGH
- Trouble Code Table - Trouble Code 75 TORQUE CONTROL VOLTAGE HIGH
- Trouble Code Table - Trouble Code 83 TORQUE CONTROL VOLTAGE LOW
- Trouble Code Table - Trouble Code 85 TORQUE CONTROL INCORRECT SIGNAL
- Quick Check - F5:ACTUATOR TEST TCC SOLENOID
- Quick Check - F5:ACTUATOR TEST TORQUE CONTROL
- F2: TROUBLE CODES - Trouble Code 13 TCC SOLENOID OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 29 TCC SOLENOID VOLTAGE LOW
- F0: DATA LIST - Test Step 26 TCC SOLENOID
- F0: DATA LIST - Test Step 35 TORQUE CONTROL
- F5: ACTUATOR TEST - No. 06 TCC SOLENOID
Transmission Fluid Pan10 pages
Diagnostic Information and Procedures › Diagnostic Procedures8 pages
Transmission Nose Piece4 pages
- Repair Instructions › Removing and installing assemblies Remove
- Component Locator › Removing and installing assemblies Remove
- Other Information › Removing and installing assemblies Remove
- Technical Service Bulletins › Leaks › Fluid Loss from Housing Bore/7-pin Plug Connection of Transmission Main Housing
Wiring Harness12 pages
Diagnostic Information and Procedures › Diagnostic Procedures8 pages
- F0:DATA LIST - TEST STEP 02 BRAKE SWITCH
- F0:DATA LIST - TEST STEP 04 A/C INFORMAT. SW
- Terminal Assignment of Control Unit Wiring Harness Plug Connections
- Wiring Harness Plug Connections - Terminal Assignment of Wiring Harness Plug X4 20-pin
- Terminal Assignment of Wiring Harness Plug X8 8-pin
- Main Housing Wiring Harness Plug X9 7-pin
- Manifold Wiring Harness Plug X10 4-pin
- Terminal Assignment Diagnostic Plug XD 16-pin
Kickdown Mechanism8 pages
- Repair Instructions › Kickdown Actuation, Adjust
- Description and Operation › Kickdown Switch
Diagnostic Information and Procedures › Diagnostic Procedures6 pages
- F0:DATA LIST - TEST STEP 05 KICKDOWN SWITCH
- F0:DATA LIST - TEST STEP 06 KICKDOWN SW. DDE
- Trouble Code Table - Trouble Code 77 KICKDOWN SWITCH VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 77 KICKDOWN SWITCH VOLTAGE LOW
- F0: DATA LIST - Test Step 05 KICKDOWN SWITCH
- F0: DATA LIST - Test Step 06 KICKDOWN SW. DDE
- Fluid Filler Tube › Repair Instructions › Transmission Fluid Level, Check and Correct (except Y 25 DT)
Fluid Cooler Lines3 pages
- Description and Operation
Fluid Pump7 pages
Repair Instructions2 pages
- Component Locator › Fluid Pump, Disassemble and Assemble
Diagnostic Information and Procedures › Diagnostic Procedures3 pages
- Other Information › Fluid Pump, Disassemble and Assemble
Control Unit45 pages
- Repair Instructions › Transmission Control Unit, Remove and Install (except Y 25 DT)
Description and Operation2 pages
Diagnostic Information and Procedures › Diagnostic Procedures42 pages
- Installation Position of Transmission Control Unit and Diagnostic Plug
- F0:DATA LIST - TEST STEP 05 KICKDOWN SWITCH
- F0:DATA LIST - TEST STEP 07 PROGRAM SWITCH
- F0:DATA LIST - TEST STEP 08 WINTER SW. (-D-)
- Trouble Code Table - Trouble Code 55 REPLACE ECU
- Table 3, Coding of Transmission Control Unit AR 25/35 Omega B
- TABLE 2, TROUBLE CODES - Trouble Code 42 AUTOMATIC TRANS. INFO. CIRCUIT
- Cause of Fault: Transmission Control Unit AR 25/35
- Cause of Fault: Transmission Control Unit AR 25/35
- F2: TROUBLE CODE TABLE - Note
- F2: TROUBLE CODES - Trouble Code 10 VARIANT_CODING NOT PROGRAMMED
- F2: TROUBLE CODES - Trouble Code 13 TCC SOLENOID OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 14 PRESS. REGULATOR SOLENOID CIRCUIT OPEN
- F2: TROUBLE CODES - Trouble Code 15 SOLENOID 1-2/3-4 OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 16 SOLENOID 2-3 OPEN CIRCUIT
- F2: TROUBLE CODES - Trouble Code 17 SOLENOID 1-2/3-4 VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 18 SOLENOID 2-3 VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 25 SOLENOID 1-2/3-4 VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 28 SOLENOID 2-3 VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 29 TCC SOLENOID VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 32 PRESS. REGULATOR SOLENOID VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 33 PRESS. REGULATOR SOLENOID VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 34 BAND APPLY SOLENOID VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 35 BAND APPLY SOLENOID VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 36 TCC SOLENOID VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 45 CONTINOUS BATTERY VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 48 BATTERY VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 51 EPROM WRONG INITIALIZATION/DEFECT
- F2: TROUBLE CODES - Trouble Code 55 REPLACE ECU
- F2: TROUBLE CODES - Trouble Code 58 ING./INJ. CUTOFF VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 59 PARK/NEUTRAL SW. VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 61 POWER CONTROL RELAY VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 62 POWER CONTROL RELAY VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 63 POWER CONTROL RELAY CIRCUIT OPEN
- F2: TROUBLE CODES - Trouble Code 64 POWER CONTROL RELAY WATCH DOG ERROR
- F2: TROUBLE CODES - Trouble Code 66 AT OIL TEMP. SENSOR VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 69 PARK/NEUTRAL SW. VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 71 TPS LOAD SIGNAL VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 74 TPS LOAD SIGNAL VOLTAGE LOW
- F2: TROUBLE CODES - Trouble Code 76 INCORRECT TPS LOAD SIGNAL
- F2: TROUBLE CODES - Trouble Code 91 TRANSMISSION RATIO VOLTAGE HIGH
- F2: TROUBLE CODES - Trouble Code 92 TRANSMISSION RATIO VOLTAGE LOW
- F7: PROGRAMMING
- Cause of Fault: Transmission Control Unit AR 25/35
Valve Body30 pages
Repair Instructions7 pages
- Wiring Harness for Solenoid Valves in Main Housing, Replace (except Y 25 DT)
- Wiring Harness for Solenoid Valves in Intermediate Housing, Replace (except Y 25 DT)
- Solenoid Valves in Main Casing, Replace (except Y 25 DT)
- Solenoid Valves in Intermediate Casing, Replace (except Y 25 DT)
- Valve Body Assembly (Transmission Housing), Disassemble and Assemble
- Valve Body Assembly (Intermediate Housing), Disassemble and Assemble
- Centre Carrier, Disassemble and Assemble Assemble
Diagnostic Information and Procedures › Diagnostic Procedures12 pages
- Hard 1-2 Upshift
- Hard 2-3 Upshift
- Hard 3-4 Upshift
- F0:DATA LIST - TEST STEP 24 SOLENOID 2-3
- Trouble Code Table - Trouble Code 15 SOLENOID 1-2/3-4 OPEN CIRCUIT
- Trouble Code Table - Trouble Code 16 SOLENOID 2-3 OPEN CIRCUIT
- Trouble Code Table - Trouble Code 17 SOLENOID 1-2/3-4 VOLTAGE LOW
- Trouble Code Table - Trouble Code 18 SOLENOID 2-3 VOLTAGE LOW
- Trouble Code Table - Trouble Code 25 SOLENOID 1-2/3-4 VOLTAGE HIGH
- Trouble Code Table - Trouble Code 28 SOLENOID 2-3 VOLTAGE HIGH
- Quick Check - F5:ACTUATOR TEST SOLENOID 2-3
- Quick Check - F5:ACTUATOR TEST SOLENOID 1-2/3-4
Selector Lever36 pages
Repair Instructions10 pages
- Adjust selector lever linkage (except Y 25 DT)
- Selector Lever Position Switch, Replace (except Y 25 DT)
- Selector Lever, Remove and Install or Replace
- Tip Switch Sport/Economy Program, Replace
- Tip Switch Winter Program, Replace Replace
- Selector Lever Scale, Replace
- Unlocking selector lever lock in case of malfunction.
- Ignition Key Contact Switch Release, Remove and Install
- Selector Lever Lock Contact Switch, Remove and Install
- Selector Lever Lock Solenoid Switch, Remove and Install
Diagnostic Information and Procedures › Diagnostic Procedures21 pages
- Vehicle Does Not Drive in Selector Lever Positions "D", "3", "2", "1" and "R"
- No Engine Braking (all Selector Lever Positions except "D", Transmission in 1st gear)
- Unintentional Shifting from 4-2 at Constant Speed
- Solenoid Valves, Clutches, Brakes, Overrunning Clutches
- Downshift Lockout
- F0:DATA LIST - TEST STEP 03 TPS LOAD SIGNAL
- F0:DATA LIST - TEST STEP 10 SELECTOR POS.
- F0:DATA LIST - TEST STEP 11 SELECTOR TER. A
- F0:DATA LIST - TEST STEP 12 SELECTOR TER. B
- F0:DATA LIST - TEST STEP 13 SELECTOR TER. C
- F0:DATA LIST - TEST STEP 14 SELECTOR TER. G
- F0:DATA LIST - TEST STEP 15 TRANSM. OIL TEMP.
- Trouble Code Table - Trouble Code 56 SELECTOR SWITCH UNDEFINED STATE
- Trouble Code Table - Trouble Code 82 SELECTOR SWITCH WRONG SIGNAL
- F2: TROUBLE CODES - Trouble Code 56 SELECTOR SWITCH UNDEFINED STATE
- F2: TROUBLE CODES - Trouble Code 82 SELECTOR SWITCH WRONG SIGNAL
- F0: DATA LIST - Test Step 10 SELECTOR POS.
- F0: DATA LIST - Test Step 11 SELECTOR TER. A
- F0: DATA LIST - Test Step 12 SELECTOR TER. B
- F0: DATA LIST - Test Step 13 SELECTOR TER. C
- F0: DATA LIST - Test Step 14 SELECTOR TER. G
Odometer Frequency Sensor › Repair Instructions2 pages
Automatic Transmission 5L40E17 pages
Specifications5 pages
- General Data - Automatic Transmission AR25/35/5 L40-E
- Transmission features - automatic transmission AR25/35/5 L40-E
- Recommended Torque Values - Automatic Transmission AR 25/35/5 L40-E
- Sealants, Lubricants and Locking Compounds - Automatic Transmission AR 25/35/5 L40-E
- Sport/Economy driving programs - automatic transmission AR25/35/5 L40-E
- Special Tools and Equipment › Special Service Tools (Automatic Transmission AR 25/35/5 L40-E)
Selector Lever › Repair Instructions8 pages
- Selector Lever, Remove and Install or Replace
- Tip Switch Sport/Economy Program, Replace
- Tip Switch Winter Program, Replace Replace
- Selector Lever Scale, Replace
- Unlocking selector lever lock in case of malfunction.
- Ignition Key Contact Switch Release, Remove and Install
- Selector Lever Lock Contact Switch, Remove and Install
- Selector Lever Lock Solenoid Switch, Remove and Install