Golf Mk4: Engine
Also for this vehicle: Golf (5K1) L4-2.0L DSL Turbo (CJAA) (2011), Golf (5K1) L5-2.5L (CBUA) (2011), Golf GL L4-2.0L (AEG) (2001), Golf GL L4-2.0L (AVH) (2002), Golf GL L4-2.0L (AZG) (2001), Golf GLS L4-1.8L Turbo (AWW) (2001), Golf GLS L4-2.0L (AEG) (2001), Golf GLS L4-2.0L (AVH) (2002), Golf GLS L4-2.0L (AZG) (2001), Golf GTI L4-1781cc 1.8L SOHC (HT) (1985), Golf GTI L4-1781cc 1.8L SOHC (RD) (1987), Golf GTI L4-1984cc 2.0L DOHC (9A) (1990), Golf GTI L4-2.0L (ABA) (1997), Golf GTI V6-2792cc 2.8L DOHC (AAA) SFI (1998), Golf III L4-1984cc 2.0L SOHC (1993), Golf III L4-2.0L (ABA) (1995), Golf L4-1.8L Turbo (AWD) (2000), Golf L4-1.8L Turbo (AWW) (2003), Golf L4-1.9L DSL Turbo (AHU) (1997), Golf L4-1.9L DSL Turbo (ALH) (1999), Golf L4-1.9L DSL Turbo (BEW) (2004), Golf L4-1588cc 1.6L DSL SOHC (1987), Golf L4-1588cc 1.6L DSL SOHC Turbo (1985), Golf L4-1781cc 1.8L SOHC (1987), Golf L4-1781cc 1.8L SOHC (ACC) Can (1993), Golf L4-1781cc 1.8L SOHC (RV) (1990), Golf L4-1781cc 1.8L SOHC (RV, PF) (1989), Golf L4-1896cc 1.9L DSL Turbo (1Z) (1997), Golf L4-2.0L (ABA) (1996), Golf L4-2.0L (AEG) (1999), Golf L4-2.0L (AVH) (2003), Golf L4-2.0L (AZG) (2004), Golf L4-2.0L (BEV) (2004), Golf L4-2.0L DSL Turbo (CJAA) (2010), Golf L5-2.5L (CBUA) (2010), Golf Mk1, Golf Mk2, Golf Mk3, Golf Mk5, Golf Mk6.
Steering & suspension
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Engine
General
Transmission
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
4cyl. Injection Engine, (2.0 ltr. Engine) (Mexico)92 pages
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
Enginecrankshaft group, pistons11 pages
Removing and installing sealing flanges and flywheel/drive plate4 pages
Engine cylinder head, valve gear10 pages
Removing and installing cylinder head3 pages
Engine lubrication › Removing and installing parts of the lubrication system5 pages
Engine cooling › Removing and installing parts of cooling system8 pages
Fuel supply, gas operation18 pages
Removing and installing parts of fuel supply system11 pages
- Removing and installing fuel tank with its attachments and fuel filter
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge sender
- Removing and installing fuel filter
- Removing and installing fuel tank
- Crash fuel shut-off
- Checking fuel pump
- Bleed fuel system
Activated charcoal canister system4 pages
Mixture preparation system, electronic inj.,Gas17 pages
Servicing injection system10 pages
Exhaust system7 pages
Removing and installing parts of exhaust system3 pages
Secondary air system4 pages
Ignition system, glow plug system › Servicing ignition system5 pages
4-cylinder injection engine134 pages
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
Enginecrankshaft group, pistons18 pages
Dismantling and assembling engine5 pages
Removing and installing sealing flange and flywheel or drive plate8 pages
Dismantling and assembling pistons and conrods3 pages
Engine cylinder head, valve gear22 pages
Cylinder head9 pages
Repairing valve gear13 pages
Engine lubrication › Removing and installing parts of lubrication system9 pages
- Engine oil
- Assembly overview - parts of lubrication system
- Dismantling and assembling oil filler bracket
Dismantling and assembling oil pump with balancer shaft gear assembly2 pages
- Removing and installing oil pump with balancer shaft gear assembly
- Removing and installing oil sump
- Checking oil pressure and oil pressure switch
Engine cooling › Removing and installing parts of cooling system11 pages
Fuel supply, gas operation28 pages
Removing and installing parts of lubrication system21 pages
Removing and installing fuel tank with attachments and fuel filter5 pages
- Removing, installing and checking suction jet pump: vehicles with all-wheel drive
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing and installing fuel gauge sender G
- Crash fuel shut-off
Activated charcoal filter system4 pages
Mixture preparation system, electronic inj.,Gas19 pages
Repairing injection system10 pages
- Overview of installation locations
- General notes on injection
- Dismantling and assembling top part of intake manifold
- Dismantling and assembling bottom part of intake manifold
- Dismantling and assembling fuel rail with injectors .
- Dismantling and assembling air filter
- Safety precautions
- Rules for cleanliness
- Technical data
Checking components5 pages
Engine control unit4 pages
- Renewing engine control unit
Adapting functions and components2 pages
Exhaust system11 pages
Removing and installing parts of exhaust system7 pages
Vehicles with front wheel drive3 pages
Vehicles with all-wheel drive3 pages
Secondary air system4 pages
Ignition system, glow plug system › Repairing ignition system5 pages
5-cyl. injection engine (4-valve)115 pages
Engine assy,cylinder block,crankcase › Removing and installing engine7 pages
Enginecrankshaft group, pistons15 pages
Dismantling and assembling engine5 pages
Removing and installing sealing flange and dual mass flywheel/drive plate5 pages
Dismantling and assembling pistons and conrods3 pages
Engine cylinder head, valve gear20 pages
Removing and installing cylinder head10 pages
Repairing valve gear10 pages
Engine lubrication › Removing and installing parts of lubrication system9 pages
- Engine oil
- Assembly overview
- Assembly overview - oil filter housing
- Assembly overview - oil pump
- Removing and installing sump
Checking oil pressure and oil pressure switch3 pages
Engine cooling › Removing and installing parts of cooling system10 pages
- Assembly overview - parts of cooling system, body side
- Assembly overview - parts of cooling system, engine side
- Coolant hose schematic diagram
- Assembly overview - thermostat housing
- Draining and filling coolant
- Removing and installing radiator and fan
- Removing and installing coolant pump
- Checking continued coolant circulation pump V51
- Checking radiator fan
Fuel supply, gas operation20 pages
Removing and installing parts of fuel supply system13 pages
- Assembly overview - fuel tank with attachments and fuel filter
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing, installing and checking suction jet pump: vehicles with four-wheel drive
- Crash fuel shut-off
- Removing and installing fuel delivery unit
- Removing and installing fuel gauge sender G
- Removing and installing fuel tank
Mixture preparation system, electronic inj.,Gas18 pages
Checking components4 pages
Exhaust system9 pages
Removing and installing parts of exhaust system5 pages
- Assembly overview - Exhaust manifold, front exhaust pipe with catalytic converter and attachments: vehicles with front-wheel dri
- Assembly overview - Exhaust manifold, front exhaust pipe with catalytic converter and attachments: vehicles with four-wheel driv
- Assembly overview - silencer with mountings: vehicles with front-wheel drive
- Assembly overview - silencer with mountings: vehicles with four-wheel drive
Secondary air system4 pages
Ignition system, glow plug system › Repairing ignition system4 pages
4-cyl. injection engine (2.0 ltr.), mechanics127 pages
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
Enginecrankshaft group, pistons26 pages
Dismantling and assembling engine7 pages
Removing and installing sealing flanges and flywheel or drive plate10 pages
Removing and installing drive plate3 pages
Dismantling and assembling pistons and conrods6 pages
Assembly overview - pistons and conrods3 pages
- Checking pistons, piston rings and cylinder bores
- Piston and cylinder dimensions
Engine cylinder head, valve gear21 pages
Removing and installing cylinder head9 pages
Repairing valve gear12 pages
Engine lubrication › Removing and installing parts of lubrication system8 pages
Engine cooling › Removing and installing parts of cooling system12 pages
Fuel supply, gas operation33 pages
Removing and installing parts of fuel supply system21 pages
Removing and installing fuel tank with attachments and fuel filter5 pages
- Removing, installing and checking suction jet pump: vehicles with four-wheel drive
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Removing and installing fuel gauge sender G
- Crash fuel shut-off
Checking fuel pump G234 pages
Activated charcoal filter system5 pages
Checking electronic power control (EPC)4 pages
- Function of EPC system
Checking accelerator pedal position sender2 pages
Exhaust system16 pages
Removing and installing parts of exhaust system8 pages
Vehicles with front-wheel drive3 pages
Vehicles with four-wheel drive3 pages
- Checking catalytic converter
Secondary air system8 pages
4-cylinder injection engine (1.6 l engine) Mechanics125 pages
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
Enginecrankshaft group, pistons21 pages
Dismantling and assembling engine6 pages
Removing and installing sealing flange and pressure plate/drive plate10 pages
Removing and installing drive plate3 pages
Dismantling and assembling pistons and conrods3 pages
Engine cylinder head, valve gear21 pages
Removing and installing cylinder head9 pages
Repairing valve gear12 pages
Engine lubrication › Removing and installing parts of lubrication system8 pages
Engine cooling › Removing and installing parts of cooling system20 pages
Fuel supply, gas operation27 pages
Removing and installing parts of fuel supply system12 pages
Checking electronic power control (EPC)4 pages
- Function of EPC system
Checking accelerator pedal position sender2 pages
Activated charcoal filter system8 pages
Repairing parts of the activated charcoal filter system3 pages
- Checking solenoid valve 1 for activated charcoal filter
Exhaust system17 pages
Removing and installing parts of exhaust system6 pages
Exhaust manifold, front exhaust pipe and catalytic converter with attachments3 pages
- Silencer with mountings
- Checking catalytic converter
Secondary air system8 pages
Exhaust gas recirculation system3 pages