Fabia Mk1: Power unit
Also for this vehicle: Fabia Mk2.
Steering & suspension
Engine
Body & interior
Heating & A/C
Transmission
General
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1.4/55; 59; 74 kW MPI engine129 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions8 pages
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
Engine assy,cylinder block,crankcase › Removing and installing engine6 pages
Enginecrankshaft group, pistons16 pages
Disassembling and assembling engine8 pages
Removing and installing cylinder block7 pages
- Cylinder block made out of aluminium - summary of components
- Replacing gasket ring for crankshaft -on the belt pulley side-
- Removing and installing drive plate
Replacing the sealing flange for crankshaft - flywheel side3 pages
- Piston and conrod - Summary of components
Engine cylinder head, valve gear19 pages
Engine lubrication › Lubrication system5 pages
Engine cooling › Cooling system15 pages
Parts of the cooling system fitted to body3 pages
- Coolant regulator - Summary of components (for engines with identification characters AUA, BBY, BKY, AUB, BBZ)
- Coolant regulator - Summary of components (for engine with identification characters BUD)
- Coolant pump - Summary of components
- Connection diagram for coolant hoses for engines with identification characters AUA, AUB, BBY, BKY, BBZ
- Connection diagram for coolant hoses for engine with identification characters BUD
- Draining and filling up coolant
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
- Removing and installing coolant pump
Fuel supply, gas operation20 pages
Fuel Supply13 pages
- Fuel tank with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
Inspecting the fuel pump and fuel supply5 pages
- Venting air from the fuel system
- Disconnecting the fuel delivery unit with crash signal
Electronic Engine Power Control (Electronic throttle)2 pages
Activated charcoal container system5 pages
Activated charcoal container system - Summary of components3 pages
- Check fuel tank ventilation
Mixture preparation system, electronic inj.,Gas24 pages
Fuel Injection System17 pages
- Overview of fitting locations of injection and ignition system for engines with identification characters AUA, AUB
- Overview of fitting locations of injection and ignition system for engines with identification characters BBY, BBZ, BKY
- Overview of fitting locations of injection and ignition system for engines with identification characters BUD
- Intake manifold - Summary of components (for engines with identification characters AUA and BBY; vehicles with engine identifica
- Intake manifold - Summary of components (for engine with identification characters AUB)
- Intake manifold - Summary of components (for engine with identification characters BBZ; vehicles with engine identification char
- Intake manifold - Summary of components (for engine with identification characters BKY)
- Intake manifold - Summary of components (for engine with identification characters BUD)
- Fuel rail with injection valves - Summary of components
- Air filter - Summary of components (for engines with identification characters AUA, AUB, BBY, BKY, BBZ)
- Removing engine cover with air filter (for engines with identification characters AUA, AUB, BBY, BKY, BBZ)
- Air filter - Summary of components (for engine with identification characters BUD)
- Removing and installing air filter housing (for engine with identification characters BUD)
- Removing and installing injection valves
- Removing and installing engine speed senderG28
- Clean throttle valve control unitJ338
Testing components5 pages
- Checking the intake manifold preheating (not valid for engine identification characters BUD)
Checking the tightness and injection rate of the injection valves3 pages
Exhaust system9 pages
Removing and installing parts of the exhaust system6 pages
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engines with identification charact
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine with identification characte
- Exhaust manifold and pre-exhaust pipe with catalytic converters - Summary of components (for engine with identification characte
- Middle and rear silencer - Summary of components
- Replacing middle or rear silencer
- Aligning exhaust system free of stress
Ignition system, glow plug system › Ignition system4 pages
2,0/85 kW MPI engine108 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions8 pages
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
Engine assy,cylinder block,crankcase › Removing and installing engine6 pages
Enginecrankshaft group, pistons14 pages
Disassembling and assembling engine8 pages
- V-ribbed belt drive - Summary of components
- Removing and installing V-ribbed belt
- Timing belt drive - Summary of components
Removing and installing, tightening the toothed belt3 pages
- Checking semi automatic toothed belt tensioning pulley
Removing and installing cylinder block4 pages
- Crankshaft - Summary of components
- Piston and conrod - Summary of components
Engine cylinder head, valve gear20 pages
Cylinder head9 pages
Engine lubrication › Lubrication system5 pages
Engine cooling › Cooling system12 pages
- Parts of the cooling system fitted to body
- Parts of cooling system engine side
- Connection diagram for coolant hoses
- Draining and filling up coolant
- Removing and installing, testing coolant thermostat
- Removing and installing coolant pump
- Installing coolant pipe
- Removing and installing radiator
Checking the coolant system for leaktightness3 pages
Fuel supply, gas operation16 pages
Fuel Supply11 pages
- Fuel tank with component parts - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
- Removing and installing the fuel tank
Inspecting the fuel pump and fuel supply3 pages
- Test fuel pressure regulator and holding pressure
- Disconnecting the fuel delivery unit with crash signal
Electronic Engine Power Control (Electronic throttle)2 pages
Activated charcoal container system3 pages
Mixture preparation system, electronic inj.,Gas13 pages
Fuel Injection System7 pages
- Overview of the fitting locations of the injection and ignition system
- Removing and installing parts of the injection system
- Intake manifold (bottom part) and fuel distributor with injection valves - Summary of components
- Air filter - Summary of components
- Removing and installing injection valves
- Clean throttle valve control unitJ338
Testing components4 pages
Checking the tightness of the injection valves and the fuel injection rate3 pages
Exhaust system9 pages
Removing and installing parts of the exhaust system5 pages
Ignition system, glow plug system › Ignition system2 pages
1.4/51; 55; 59 kW TDI PD Engine116 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations and directions8 pages
- Self-diagnosis
- Supplementary instructions and assembly work on vehicles with an air conditioning system
- Safety precautions when working on the fuel supply system
- Safety precautions when working on the injection system
- Regulations concerning cleanliness when working on the fuel supply/fuel injection system
- Regulations concerning cleanliness when working on the exhaust gas turbocharger
- General instructions for charge air system with exhaust turbocharger
Engine assy,cylinder block,crankcase › Removing and installing engine6 pages
Enginecrankshaft group, pistons17 pages
Removing and installing, tightening the toothed belt5 pages
- Timing belt - Summary of components
Removing and installing, tightening the toothed belt3 pages
Removing and installing sealing flange and flywheel4 pages
Crankshaft, Piston and Conrod4 pages
Engine cylinder head, valve gear21 pages
Removing and installing the cylinder head6 pages
Camshaft13 pages
Engine lubrication › Removing and installing parts of the lubrication system7 pages
- Parts of the lubrication system - Summary of components
- Oil filter holder and engine oil cooler - Summary of components
- Removing and installing oil pan
- Testing oil pressure and oil pressure switch
Balancing shaft and retaining frame - Summary of components2 pages
Engine cooling › Cooling system11 pages
- Parts of cooling system on the side next to the body - Summary of components
- Parts of cooling system engine side - Summary of components
- Connection diagram for coolant hoses
- Connection diagram for coolant hoses
- Draining and filling up coolant
Checking the coolant system for leaktightness3 pages
- Removing and installing radiator
- Removing and installing coolant pump
- Removing and installing coolant regulator
Fuel supply, gas operation15 pages
Removing and installing parts of the fuel supply system13 pages
- Fuel tank with component parts - Summary of components
- Fuel filter - Summary of components
- Extract fuel from the fuel tank
- Removing and installing fuel delivery unit
- Removing and installing the fuel gauge sender
- Removing and installing the fuel tank
- Removing and installing fuel cooler
- Inspecting a tandem pump
- Removing and installing the tandem pump
Exhaust turbocharger, G-charger › Charge air system with exhaust gas turbocharger8 pages
- Exhaust turbocharger - Summary of components › Connection diagram for vacuum hoses
- Charge air cooling - Summary of components
- Removing and installing charge air cooler
- Removing and installing exhaust gas turbocharger
- Checking the charge-air system for leaktightness
- Hose connections with push-fit couplings
Fuel preparation system Diesel injection11 pages
Repairing Diesel Direct Injection system5 pages
- Engine compartment - Overview of fitting locations
- Intake manifold flap - summary of components
- Intake manifold flap - summary of components
- Removing and installing air filter housing
- Air filter - Summary of components
Exhaust system7 pages
Removing and installing parts of the exhaust system3 pages
Exhaust gas recirculation system4 pages
- Parts of exhaust gas recirculation - Summary of components
- Parts of exhaust gas recirculation - Summary of components
- Removing and installing radiator for exhaust gas recirculation
- Testing mechanical exhaust gas recirculation valve
Ignition system, glow plug system › Glow Plug System2 pages
1,2/40; 47 kW MPI engine148 pages
- Technical Data › Technical data
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions9 pages
- Self-diagnosis
- Safety precautions when working on the fuel supply system
- Rules of cleanliness to observe when working on the fuel supply system
- Safety measures to apply when working on the fuel injection and ignition system
- General notes on the injection system
- General notes on the ignition system
- Additional instructions when undertaking assembly work on the air-conditioning system
- Safety measures
Engine assy,cylinder block,crankcase › Removing and installing engine5 pages
Enginecrankshaft group, pistons20 pages
Disassembling and assembling engine8 pages
Valve control drive - summary of components3 pages
Removing and installing the timing case4 pages
Removing and installing the camshaft sprocket, setting the timing7 pages
Inspect setting of the timing3 pages
Removing and installing the camshaft sprocket, setting the timing3 pages
Removing and installing gasket rings and flywheel3 pages
Engine cylinder head, valve gear21 pages
Removing and installing the cylinder head7 pages
Repairing the valve gear - Part 17 pages
Summary of components3 pages
Removing and installing camshaft3 pages
Repairing the valve gear - Part 27 pages
Engine lubrication8 pages
Removing and installing parts of the lubrication system - Part 14 pages
Removing and installing parts of the lubrication system - Part 23 pages
- Testing oil pressure and oil pressure switch
Engine cooling16 pages
Cooling system - Summary of components7 pages
Removing and installing parts of the cooling system - Part 15 pages
Removing and installing parts of the cooling system - Part 24 pages
Fuel supply, gas operation24 pages
Removing and installing parts of the fuel supply system19 pages
Fuel tank with attached parts and fuel filter - Summary of components3 pages
- Extract fuel from the fuel tank
- Separating quick couplings
- Removing and installing fuel delivery unit
- Removing and installing the sender for fuel gauge displayG
Removing and installing the fuel tank3 pages
- Inspecting the fuel pump and fuel supply
- Inspecting proper operation and power supply
- Check fuel flow rate
Inspecting the operating and holding pressure of the fuel (checking the non-return valve of the fuel pump)3 pages
- Venting air from the fuel system
- Switching off the fuel delivery unit using the crash signal
Electronic Engine Power Control (Electronic throttle)2 pages
Activated charcoal container system3 pages
Mixture preparation system, electronic inj.,Gas29 pages
Fuel Injection System22 pages
Parts of injection system - Summary of components4 pages
Fuel strip with injection valves - Summary of components4 pages
Intake manifold - Summary of components4 pages
- Removing and installing an engine cover with air filter
Air filter housing - Summary of components4 pages
Exhaust system11 pages
Removing and installing parts of the exhaust system9 pages
Exhaust manifold and pre-exhaust pipe - Summary of components4 pages
- Middle and rear silencer - Summary of components
- Aligning exhaust system free of stress
- Replace middle and rear silencer
- Inspecting the exhaust system for leaktightness
Exhaust gas recirculation system2 pages
Ignition system, glow plug system › Ignition system4 pages
1.9/47 kW SDI Engine101 pages
- Technical Data › Technical data
Self diagnosis, V.A.G Inspection Service › Self diagnosis, safety measures, cleanliness regulations, directions6 pages
Engine assy,cylinder block,crankcase › Removing and installing engine5 pages
Enginecrankshaft group, pistons19 pages
Removing and installing V-ribbed belt6 pages
- Summary of components - Vehicles without air conditioning
Summary of components - Vehicles with air conditioning4 pages
Removing and installing, tightening the toothed belt6 pages
Removing and installing sealing flange and flywheel3 pages
Crankshaft, Piston and Conrod4 pages
Engine cylinder head, valve gear14 pages
Removing and installing the cylinder head6 pages
- Valve gear - Summary of components
Valve seats, valves guides, valve stem seals4 pages
Engine lubrication5 pages
Removing and installing parts of the lubrication system3 pages
- Removing and installing oil pan
- Testing oil pressure and oil pressure switch
Engine cooling12 pages
Parts of cooling system - Summary of components8 pages
- Parts of cooling system on the side next to the body - Summary of components
- Cooling system attached to engine - Summary of components
- Connection diagram for coolant hoses
- Draining and filling up coolant
Checking the coolant system for leaktightness3 pages
Removing and installing radiator, coolant pump, coolant regulator4 pages
Fuel supply, gas operation9 pages
Removing and installing parts of the fuel supply system7 pages
Electronic Engine Power Control (Electronic throttle)2 pages
Fuel preparation system Diesel injection19 pages
Injection pump11 pages
Exhaust system9 pages
Removing and installing parts of the exhaust system5 pages
Exhaust gas recirculation system4 pages
Ignition system, glow plug system › Testing preheating system2 pages
- Check for proper operation
- Checking glow plugs