Golf Mk3: Power unit
Also for this vehicle: Golf (5K1) L4-2.0L DSL Turbo (CJAA) (2011), Golf (5K1) L5-2.5L (CBUA) (2011), Golf GL L4-2.0L (AEG) (2001), Golf GL L4-2.0L (AVH) (2002), Golf GL L4-2.0L (AZG) (2001), Golf GLS L4-1.8L Turbo (AWW) (2001), Golf GLS L4-2.0L (AEG) (2001), Golf GLS L4-2.0L (AVH) (2002), Golf GLS L4-2.0L (AZG) (2001), Golf GTI L4-1781cc 1.8L SOHC (HT) (1985), Golf GTI L4-1781cc 1.8L SOHC (RD) (1987), Golf GTI L4-1984cc 2.0L DOHC (9A) (1990), Golf GTI L4-2.0L (ABA) (1997), Golf GTI V6-2792cc 2.8L DOHC (AAA) SFI (1998), Golf III L4-1984cc 2.0L SOHC (1993), Golf III L4-2.0L (ABA) (1995), Golf L4-1.8L Turbo (AWD) (2000), Golf L4-1.8L Turbo (AWW) (2003), Golf L4-1.9L DSL Turbo (AHU) (1997), Golf L4-1.9L DSL Turbo (ALH) (1999), Golf L4-1.9L DSL Turbo (BEW) (2004), Golf L4-1588cc 1.6L DSL SOHC (1987), Golf L4-1588cc 1.6L DSL SOHC Turbo (1985), Golf L4-1781cc 1.8L SOHC (1987), Golf L4-1781cc 1.8L SOHC (ACC) Can (1993), Golf L4-1781cc 1.8L SOHC (RV) (1990), Golf L4-1781cc 1.8L SOHC (RV, PF) (1989), Golf L4-1896cc 1.9L DSL Turbo (1Z) (1997), Golf L4-2.0L (ABA) (1996), Golf L4-2.0L (AEG) (1999), Golf L4-2.0L (AVH) (2003), Golf L4-2.0L (AZG) (2004), Golf L4-2.0L (BEV) (2004), Golf L4-2.0L DSL Turbo (CJAA) (2010), Golf L5-2.5L (CBUA) (2010), Golf Mk1, Golf Mk2, Golf Mk4, Golf Mk5, Golf Mk6.
Steering & suspension
Body & interior
Transmission
General
Engine
Heating & A/C
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Simos injection and ignition system51 pages
Self diagnosis, V.A.G Inspection Service › Self-diagnosis11 pages
- Function
- Technical data of self-diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Coding Simos control unit
- Interrogating and erasing fault memory
- Fault table
- Final control diagnosis
- Read measured value block
- Display group overview, engine codes ADY, AGG, AKR
- Display group overview, engine codes AFT, AKS
Mixture preparation system, electronic inj.,Gas › Simos injection and ignition system29 pages
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold, engine codes ADY, AGG, AKR
- Dismantling and assembling intake manifold upper part, engine codes AFT, AKS
- Dismantling and assembling intake manifold lower part, engine codes AFT, AKS
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking intake manifold change-over valve
- Checking air mass meter
- Checking throttle valve control part
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Testing speed signal
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking air conditioner and air conditioner compressor signals
- Checking starter signal
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
Ignition system, glow plug system › Simos injection and ignition system11 pages
Motronic injection and ignition system46 pages
Self diagnosis, V.A.G Inspection Service › Self-diagnosis9 pages
Mixture preparation system, electronic inj.,Gas › Servicing injection system26 pages
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling fuel rail with injectors
- Dismantling and assembling intake manifold
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking throttle valve control part
- Checking intake manifold pressure sender
- Testing speed signal
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking control unit voltage supply
- Matching engine control unit to electronic immobilizer
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Wire routing engine wiring loom
Ignition system, glow plug system › Servicing ignition system11 pages
- General notes to ignition system
- Removing and installing parts of the ignition system
- Dismantling and assembling distributor
- Safety precautions
- Adjustment data, Spark plugs
- Checking and adjusting ignition timing
- Checking Hall sender
- Checking ignition transformer
- Checking ignition transformer output stage
- Checking knock sensor
Ecomatic Self-diagnosis › Self diagnosis, V.A.G Inspection Service13 pages
Digifant Injection and Ignition system (2 valve)42 pages
Self diagnosis, V.A.G Inspection Service9 pages
Mixture preparation system, electronic inj.,Gas › Digifant injection and ignition system24 pages
- Fitting locations overview
- Servicing injection part
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking Lambda probe and Lambda control
- Checking acceleration/full throttle enrichment and overrun cut-off
- Checking engine operating mode
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking air mass meter potentiometer
- Checking control unit voltage supply
- Checking fuel pressure regulator and holding pressure
- Checking cold start valve
- Removing and installing injectors
- Checking injectors
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Basic throttle valve setting
- Vacuum hose connection diagram
Ignition system, glow plug system › Digifant injection and ignition system9 pages
Motronic injection and ignition system (6-Cyl. engine)70 pages
Self diagnosis, V.A.G Inspection Service13 pages
Measured value blocks4 pages
Mixture preparation system, electronic inj.,Gas41 pages
Servicing injection system10 pages
Checking components15 pages
- Checking Lambda probe heating
- Checking air mass meter
- Checking throttle valve control part
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Matching engine electronic control unit to electronic immobilizer
- Removing and installing injectors
- Checking injectors
- Checking and adjusting throttle closing damper
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
Checking additional signals4 pages
Ignition system, glow plug system16 pages
Motronic injection and ignition system with distributor-less ignition7 pages
Motronic injection and ignition system with distributor9 pages
Mono Motronic injection and ignition system64 pages
Self diagnosis, V.A.G Inspection Service23 pages
Self diagnosis11 pages
- Function
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Final control diagnosis
- Erasing values learnt by engine electronics control unit
- Read measured value block and basic settings
- Display group overview
Self-diagnosis12 pages
- Function
- Technical data of self-diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Final control diagnosis
- Coding control unit
- Erasing values learnt by engine electronics control unit
- Read measured value block and basic settings
- Display group overview
Mixture preparation system, electronic inj.,Gas › Mono-Motronic injection and ignition system30 pages
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold
- Dismantling and assembling wheel housing mounted air cleaner and intake elbow
- Dismantling and assembling round air cleaner
- Servicing injection unit
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling speed check
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking overrun cut-off
- Checking throttle valve positioner
- Checking and adjusting idling switch
- Checking sender for throttle valve positioner
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking injector
- Checking speed signal
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking fuel pressure regulator and holding pressure
- Adapting idling speed
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Wire routing engine wiring loom
Ignition system, glow plug system › Mono-Motronic injection and ignition system11 pages
Diesel injection and glow plug system42 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis9 pages
Fuel preparation system Diesel injection29 pages
Servicing fuel injection system21 pages
- Injection pump with two-part sprocket
- Injection pump with two-part sprocket
- Servicing fuel filter
- Rules for cleanliness
- Checking fuel system for leaks
- Actuator controlled, load-dependent injection timing
- Removing and installing injection pump
- Checking and adjusting injection pump timing
- Checking valve timing
- Adjusting idling speed, idling speed boost and engine governed speed
- Load change speed
- Residual volume basic setting
- Idling speed boost actuator
- Checking commencement of injection valve
- Checking engine temperature sender
- Resistance figures for engine temperature sender
- Checking idling speed boost valve
- Check full load stop valve, engine 1Y
- Removing and installing injectors
- Servicing injectors
- Checking injector nozzle valve tip for damage, injection pressure and for leakage.
Servicing injection pump8 pages
- Removing and installing throttle lever or return spring
- Renewing pump cover throttle lever bush, pump cover gasket and throttle lever shaft O-ring
- Renewing fuel delivery adjusting screw O-ring
- Renewing idling speed boost shaft O-ring
- Renewing injection timing device cover O-ring
- Renewing CSA lever/cover O-ring
- Sealing injection pump connections
Ignition system, glow plug system › Checking glow plug system4 pages
Motronic injection and ignition system from 08.9556 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis14 pages
- Function
- Significance of the exhaust gas warning lamp MIL (Malfunction Indicator Lamp)
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Coding control unit
- Interrogating fault memory
- Fault table
- Erasing fault memory
- Reading-out readiness code
- Generating readiness code
- Final control diagnosis
- Read measured value block
- Display group overview
Mixture preparation system, electronic inj.,Gas › Motronic injection and ignition system30 pages
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking Lambda probe and Lambda control before catalyst
- Checking Lambda probe heating for Lambda probe before catalyst
- Check Lambda probe and Lambda control after catalyst
- Check Lambda probe heating after catalyst
- Checking Lambda probe ageing Lambda probe before catalyst
- Checking engine operating mode
- Checking air mass meter
- Checking throttle valve control part
- Performing basic setting
- Checking coolant temperature sender
- Checking intake manifold temperature sender
- Checking engine speed sender
- Checking speed signal
- Checking control unit voltage supply
- Checking signal from automatic gearbox
- Checking signal from air conditioner compressor
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
Ignition system, glow plug system › Motronic injection and ignition system12 pages
- Servicing ignition part
- Safety precautions
- Test data, spark plugs
- Removing and installing distributor
- Checking ignition timing
- Checking misfire detection
- Checking ignition timing control
- Checking Hall sender
- Checking knock sensor and knock control
- Checking ignition transformer
- Checking ignition transformer output stage
Digifant injection and ignition system (4-valve)50 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis11 pages
- Function
- Technical data of self diagnosis
- Connecting fault reader V.A.G 1551 and selecting engine electronics control unit
- Interrogating and erasing fault memory
- Fault table Digifant 3.0
- Fault table Digifant 3.2
- Final control diagnosis
- Read measured value block and basic settings
- Display group overview Digifant 3.0
- Display group overview Digifant 3.2
Mixture preparation system, electronic inj.,Gas › Digifant injection and ignition system28 pages
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold upper part
- Dismantling and assembling intake manifold lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking idling stabilization
- Checking acceleration/full throttle enrichment and overrun cut-off
- Checking engine operating mode
- Checking throttle valve potentiometer
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Checking idling switch
- Replacing and adjusting idling switch
- Checking control unit voltage supply
- Matching engine electronic control unit to electronic immobilizer
- Checking starter signal
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
Ignition system, glow plug system › Digifant injection and ignition system11 pages
1AV fuel injection and ignition system46 pages
Self diagnosis, V.A.G Inspection Service › Self diagnosis9 pages
Mixture preparation system, electronic inj.,Gas › Servicing injection system26 pages
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling fuel manifold with injectors
- Dismantling and assembling intake manifold
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Performing basic setting
- Checking Lambda probe and Lambda control
- Checking Lambda probe heating
- Checking engine operating mode
- Checking throttle valve control part
- Checking intake manifold pressure sender
- Checking speed signal
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking control unit voltage supply
- Matching engine control unit to electronic immobilizer
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
- Checking intake air preheating
- Wire routing engine wiring loom
Ignition system, glow plug system › Servicing ignition system11 pages
- General notes to ignition system
- Removing and installing parts of the ignition system
- Dismantling and assembling distributor
- Safety precautions
- Adjustment data, Spark plugs
- Checking and adjusting ignition timing
- Checking Hall sender
- Checking ignition transformer
- Checking ignition transformer output stage
- Checking knock sensor
Motronic injection and ignition system (4-cyl. engine)119 pages
Self diagnosis, V.A.G Inspection Service37 pages
General to self-diagnosis6 pages
- Fault table: SAE P0 codes
- Fault table: SAE P1 codes
- Evaluating measured value blocks, display groups 0...9 -Basic functions-
- Evaluating measured value blocks, display groups 10...29, 212 -Ignition-
- Evaluating measured value blocks, display grps 30...49, 99 -Lambda regulation-
- Evaluating measured value blocks, display groups 50...69 -Speed regulation-
- Evaluating measured value blocks, display groups 70...79 -Reducing emissions-
- Evaluating measured value blocks, display groups 80...100 -Readiness code-
Mixture preparation system, electronic inj.,Gas63 pages
Motronic injection and ignition system23 pages
- Fitting locations overview
- Servicing injection part
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
- Idling check
- Checking idling stabilization
- Checking Lambda probe and Lambda control
- Checking engine operation
- Checking throttle valve potentiometer
- Matching automatic gearbox control unit and throttle valve potentiometer to one another
- Checking intake manifold temperature sender
- Checking coolant temperature sender
- Checking speed signal
- Matching engine electronic control unit to electronic immobilizer
- Checking fuel pressure regulator and holding pressure
- Checking injectors
- Checking intake air system for leaks (outside air)
- Checking intake air preheating
Servicing injection system10 pages
- Fitting locations overview
- General notes on injection
- Removing and installing parts of the injection system
- Dismantling and assembling intake manifold - Upper part
- Dismantling and assembling intake manifold - lower part
- Dismantling and assembling air cleaner
- Safety precautions
- Rules for cleanliness
- Technical data
Checking components11 pages
- Checking Lambda probe heating for Lambda probe before catalyst
- Checking Lambda probe heating for Lambda probe after catalyst
- Checking air mass meter
- Checking throttle valve control part
- Checking coolant temperature sender
- Checking intake air temperature sender
- Checking engine speed sender
- Checking injectors
- Checking fuel pressure regulator and holding pressure
- Checking intake air system for leaks (unmetered air)
Checking additional signals5 pages
Ignition system, glow plug system19 pages
Servicing ignition system11 pages
- General notes on ignition system
- Removing and installing parts of the ignition system
- Safety precautions
- Test data, spark plugs
- Installing distributor
- Checking and adjusting distributor basic setting
- Checking Hall sender
- Checking ignition transformer and output stage
- Checking knock sensor
- Check misfiring recognition
Diesel direct injection and glow plug system62 pages
Self diagnosis, V.A.G Inspection Service19 pages
Measured value blocks9 pages
- Safety precautions
- Reading measured value block
- Display group overview engine codes AFN, AVG, AHU, ALE, 1Z
- Evaluating measured value blocks, engine codes AHU, 1Z
- Evaluating measured value blocks, engine codes AFN, AVG
- Evaluating measured value blocks, engine code ALE
- Display group overview engine code AEY
- Evaluating measured value blocks, engine code AEY
Fuel preparation system Diesel injection41 pages
Servicing Diesel direct injection system17 pages
- Safety precautions
- Rules for cleanliness
- Fitting locations overview
- Servicing injection pump
- Servicing fuel filter
- Servicing accelerator linkage
- Setting engine to TDC number 1 cylinder, engine removed
- Removing, installing and adjusting accelerator position sender
- Checking sender adjustment
- Checking throttle valve positioner housing
- Removing and installing injection pump
- Dynamically checking and adjusting commencement of injection
- Checking valve timing
- Removing and installing injectors
- Servicing injectors
- Renewing injection timing device cover O-ring
Checking components and functions20 pages
- Wiring and component check with test box V.A.G 1598/18
- Checking engine speed sender
- Checking intake manifold pressure sender and elevation sender
- Checking coolant temperature sender
- Checking brake light switch and brake pedal switch
- Checking clutch pedal switch
- Checking intake manifold temperature sender
- Checking intake air temperature sender
- Checking Diesel direct injection system voltage supply
- Checking fuel temperature sender
- Checking modulating piston movement sender and quantity adjuster
- Checking needle lift sender
- Checking injection timing control range
- Checking charge pressure control
- Hose connection diagram for charge pressure control, engine codes AFN, AVG
- Checking valve for throttle butterfly
- Checking exhaust gas recirculation and air mass meter function
- Checking speedometer sender
- Checking accelerator position sender
Replacing, coding and matching engine control unit4 pages
6-cyl. fuel injection engine Mechanics56 pages
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
Enginecrankshaft group, pistons10 pages
Dismantling and assembling engine4 pages
Removing and installing sealing flanges and flywheel/drive plate3 pages
- Removing and installing crankshaft
Engine cylinder head, valve gear11 pages
Removing and installing cylinder head4 pages
Engine lubrication › Removing and installing parts of the lubrication system4 pages
Engine cooling › Removing and installing parts of cooling system8 pages
- Parts of cooling system body side
- Parts of cooling system engine side
- Dismantling and assembling coolant thermostat housing
- Draining and filling cooling system
- Removing and installing radiator and radiator fan
- Removing and installing coolant pump
- Checking coolant continued circulation pump and radiator fan run-on
Fuel supply, gas operation › Removing and installing parts of fuel supply system11 pages
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel tank with its attachments and fuel filter, front wheel drive
- Removing and installing fuel tank with its attachments and fuel filter, four wheel drive
- Removing and installing fuel delivery unit, four wheel drive
- Removing and installing fuel delivery unit
- Adjusting throttle cable
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Exhaust system › Removing and installing parts of exhaust system, front wheel drive
4-cyl. diesel engine, Mechanics83 pages
Engine assy,cylinder block,crankcase › Removing and installing engine7 pages
Enginecrankshaft group, pistons13 pages
Removing and installing sealing flange and pressure plate/flywheel/drive plate3 pages
Dismantling and assembling pistons and conrods3 pages
Engine cylinder head, valve gear9 pages
Engine lubrication › Removing and installing parts of the lubrication system3 pages
Engine cooling › Removing and installing parts of cooling system6 pages
Fuel supply, gas operation › Removing and installing parts of fuel supply system9 pages
- Removing and installing fuel tank with its attachments, front drive
- Fuel tank with its attachments, four wheel drive
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Removing and installing fuel delivery unit, four wheel drive
- Servicing accelerator mechanism
- Servicing cold start accelerator (CSA) operating cable
- Adjusting CSA operating cable
Exhaust turbocharger, G-charger › Charge air system with turbocharger9 pages
- Removing and installing turbocharger with attachments
- Removing and installing parts of charge air cooling system
- Rules for cleanliness
- Turbocharger hose/pipe connections
- Removing and installing turbocharger
- Checking turbocharger
- Checking pressure unit for charge pressure regulating valve
- Removing and installing pressure unit for charge pressure regulating valve
Exhaust system24 pages
Removing and installing parts of exhaust system, front wheel drive7 pages
- Engine code 1Y
- Front exhaust pipe and catalyst with attachments, engine codes 1Z, AHU, ALE
- Front exhaust pipe and catalyst with attachments, engine codes AFN, AVG
- Exhaust manifold, front exhaust pipe and catalyst with attachments, engine code AEY
- Silencer with mountings, engine codes 1Z, AEY, AFN, AVG, AHU, ALE
- Engine code AAZ
Removing and installing parts of exhaust system, four wheel drive3 pages
Exhaust gas recirculation system, engine codes 1Y, AEY5 pages
Exhaust gas recirculation system, engine codes AFN, AVG, AHU, ALE, 1Z4 pages
Exhaust gas recirculation system, engine code AAZ5 pages
4-Cyl. Injection Engine, Mechanic49 pages
Engine assy,cylinder block,crankcase › Removing and installing engine7 pages
Enginecrankshaft group, pistons10 pages
Dismantling and assembling engine3 pages
Removing and installing sealing flange and pressure plate/drive plate3 pages
Engine cylinder head, valve gear9 pages
Engine lubrication › Removing and installing parts of the lubrication system2 pages
Engine cooling › Removing and installing parts of cooling system6 pages
Fuel supply, gas operation › Removing and installing parts of fuel supply system9 pages
- Removing and installing fuel tank with its attachments and fuel filter
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Servicing the activated charcoal filter system
- Checking fuel tank breather
Exhaust system › Removing and installing parts of exhaust system3 pages
4-Cyl. injection engine, Mechanics (1.4 and 1.6 l engine)45 pages
Engine assy,cylinder block,crankcase › Removing and installing engine6 pages
Enginecrankshaft group, pistons9 pages
Dismantling and assembling engine4 pages
Dismantling and assembling cylinder block, crankshaft and flywheel3 pages
Engine cylinder head, valve gear9 pages
Engine lubrication › Removing and installing parts of the lubrication system4 pages
Engine cooling › Removing and installing parts of cooling system4 pages
Fuel supply, gas operation › Removing and installing parts of fuel supply system9 pages
- Removing and installing fuel tank with its attachments
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Exhaust system › Removing and installing parts of exhaust system
4-Cyl. injection engine (4-valve), Mechanics47 pages
Engine assy,cylinder block,crankcase › Removing and installing engine7 pages
Enginecrankshaft group, pistons10 pages
Dismantling and assembling engine4 pages
Removing and installing sealing flange and flywheel2 pages
Engine cylinder head, valve gear9 pages
Engine lubrication › Removing and installing parts of the lubrication system2 pages
Engine cooling › Removing and installing parts of cooling system6 pages
Fuel supply, gas operation › Removing and installing parts of fuel supply system9 pages
- Removing and installing fuel tank with its attachments
- Safety precautions when working on the fuel supply system
- Rules for cleanliness
- Adjusting throttle cable
- Removing and installing fuel delivery unit
- Checking fuel pump
- Removing and installing parts of the activated charcoal filter system
- Checking fuel tank breather
- Exhaust system › Removing and installing parts of exhaust system
4-Cyl. injection engine (cross-flow cylinder head), Mechanics60 pages
Engine assy,cylinder block,crankcase › Removing and installing engine7 pages
Enginecrankshaft group, pistons10 pages
Dismantling and assembling engine3 pages
Removing and installing sealing flange and pressure plate/drive plate3 pages
Engine cylinder head, valve gear9 pages
Engine lubrication › Removing and installing parts of the lubrication system2 pages
Engine cooling › Removing and installing parts of cooling system6 pages
Fuel supply, gas operation13 pages
Removing and installing parts of fuel supply system8 pages
Activated charcoal filter system5 pages
Exhaust system10 pages
Removing and installing parts of exhaust system4 pages
4-cylinder injection engine (2-valve), mechanics109 pages
Technical data2 pages
Engine assy,cylinder block,crankcase › Removing and installing engine8 pages
Enginecrankshaft group, pistons22 pages
Crankshaft group13 pages
Removing and installing poly V-belt3 pages
Removing, installing and tensioning toothed belt (adjusting valve timing)5 pages
Removing and installing sealing flange and pressure plate/drive plate7 pages
- Renewing crankshaft oil seal - pulley end
Removing and installing drive plate3 pages
Engine cylinder head, valve gear24 pages
Removing and installing cylinder head5 pages
Repairing valve gear19 pages
Engine lubrication › Lubrication7 pages
Removing and installing parts of lubrication system5 pages
- Checking oil pressure and oil pressure switch
Engine cooling › Removing and installing parts of cooling system14 pages
- Parts of cooling system, body side
- Parts of cooling system, engine side
- Dismantling and assembling coolant pump
Draining and filling with coolant6 pages
Removing and installing radiator and fan4 pages
Fuel supply, gas operation › Removing and installing parts of fuel supply system23 pages
- Removing and installing fuel tank with attachments and fuel filter, front-wheel drive
Removing and installing fuel tank with attachments and fuel filter, four-wheel drive3 pages
- Safety precautions when working on fuel supply system
- Rules for cleanliness
Adjusting accelerator cable3 pages
Removing and installing parts of activated charcoal filter system3 pages
Exhaust system9 pages
Removing and installing parts of exhaust system, front-wheel drive6 pages
- Exhaust manifold, front exhaust pipe and catalytic converter with attachments - engine codes AAM, ABS, ADZ, ANN, ANP
- Exhaust manifold, front exhaust pipe and catalytic converter with attachments - engine codes 2E, ADY, AGG, AKR
- Silencer with mountings - engine codes AAM, ANN
- Silencer with mountings - engine codes ABS, ADZ, ANP
- Silencer with mountings - engine codes 2E, ADY, AGG, AKR
Removing and installing parts of exhaust system, four-wheel drive3 pages