Astra J: Engine
Also for this vehicle: Astra, Astra F, Astra G, Astra H.
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Diagnostics
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Engine
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Steering & suspension
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
Technical Service Bulletins24 pages
Noise, Vibration, Rattle2 pages
Inoperative - Totally, Partially6 pages
- Excessive Effort, Hard Work › Diesel-particle filter (DPF) - Question and Answer
- Loose, Missing, Broken › Pre Fuse Box (UEC) - Loose connection, P037E and/or P0383(00) set
- No Start › Engine - Does not start
- Poor Fuel Economy › Engines (all) - Usage of engine oil additives
- Rough Idle › Engine A17/20/DTC/H/J/L/R - Increased idle speed
- Sluggish, Power Loss › Turbocharger - Trouble-Shooting Procedure
- Surge, Miss, Chuggle › Engine A17/20/DTC/H/J/L/R - Increased idle speed
Warning Lights, Telltale2 pages
- Leaks › Turbocharger - Trouble-Shooting Procedure
- Smoke, Odour, Fumes › Turbocharger - Trouble-Shooting Procedure
- LPG Draining, Venting and Purging
- Inspections › Exhaust Emissions Test › Foreword to exhaust emissions test
Cruise Control29 pages
- Repair Instructions › Cruise Control Switch Replacement
- Description and Operation › Cruise Control Description and Operation
Diagnostic Information and Procedures › Miscellaneous12 pages
Other Information12 pages
- Schematic and Routing Diagrams › Cruise Control Schematics
Engine Cooling176 pages
Repair Instructions97 pages
- Auxiliary Water Pump Bracket Replacement - 2.0L Diesel LBS
- Auxiliary Water Pump Replacement - 2.0L Diesel LBS
- Auxiliary Water Pump Outlet Hose Replacement - 2.0L Diesel LBS
- Auxiliary Water Pump Bracket Replacement - 1.3L Diesel LSF
- Auxiliary Water Pump Outlet Hose Replacement - 1.3L Diesel LSF
- Radiator Outlet Hose Replacement - LSF with Start/Stop System
- Auxiliary Water Pump Replacement - 1.3L Diesel LSF
- Radiator Cleaning
- Water Pump Replacement - LDE, LXV, 2H0, LUW and LFH
- Throttle Body Heater Outlet Hose Replacement - LDE, LXV, 2H0, LUW and LFH
- Radiator Inlet Hose Replacement - LDE, LGE, LLU, LXV, 2H0, LUW and LFH
- Engine Coolant Thermostat Replacement - 1.6L LDE, LXV, 1.8L LUW, 2H0 and LFH
- Engine Coolant Air Bleed Hose Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Radiator Mounting Stud Repair
- Engine Oil Cooler Replacement - LDE, LXV, LUW, 2H0 and LFH
- Water Pump Pulley Replacement - LDE, LXV, 2H0, LUW and LFH
- Engine Oil Cooler Inlet Pipe Replacement - LDE, LGE, LXV, LUW, 2H0 and LFH
- Cooling System Draining and Filling
- Engine Coolant Fan Resistor Mount Repair - Double Coolant Fan
- Water Pump Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Coolant System Flushing
- Radiator Outlet Pipe Replacement - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Radiator Inlet Hose Replacement - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Radiator and Charge Air Cooler Bracket Repair
- Engine Coolant Thermostat Replacement - 1.3L Diesel LSF
- Radiator Surge Tank Replacement
- Radiator Surge Tank Engine Hose Replacement - 1.3L Diesel LSF
- Radiator Outlet Hose Replacement - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Engine Oil Cooler Outlet Hose Replacement - 2.0L Diesel LBR, LBQ. LBS, LBX
- Engine Oil Cooler Inlet Hose Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Engine Coolant Air Bleed Hose Replacement - 2.0L Diesel LBS and LBX
- Radiator Surge Tank Engine Hose Replacement - 2.0L Diesel LBS and LBX
- Engine Coolant Thermostat Housing Replacement - 1.6L LDE, LXV, and 1.8L 2H0
- Radiator Outlet Hose Replacement - 1.6L LDE, LGE, LLU, LXV, and 1.8L 2H0
- Engine Coolant Thermostat Housing Replacement - 2.0L Diesel LBS and LBX
- Engine Coolant Fan Shroud Replacement - LDE,LLU,LUJ,LUW, LXT,LXV,L2W,2HO-AT
- Engine Coolant Fan Shroud Replacement - 1.4 L LDD
- Engine Coolant Fan Shroud Replacement - 1.6L LDE, LLU and MT
- Engine Coolant Fan Replacement - LDE,LLU,LUJ,LUW,LXV, LXT,L2W,2H0-AT
- Engine Coolant Fan Replacement - 1.4L LDD
- Engine Coolant Fan Replacement - 1.6L LDE, LLU, and MT
- Engine Coolant Air Bleed Hose Replacement - 1.6L LLU
- Engine Coolant Fan Shroud Replacement - 2.0L Diesel LBS and LBX
- Engine Coolant Fan Replacement - 2.0L Diesel LBS and LBX
- Engine Coolant Thermostat Housing Replacement - 1.6L LLU
- Turbocharger Coolant Return Pipe Replacement - 1.6L LLU
- Turbocharger Coolant Feed Pipe Replacement - 1.6L LLU
- Radiator Upper Bracket Replacement
- Radiator Lower Bracket Replacement
- Turbocharger Coolant Return Hose Replacement - 1.6L LLU
- Engine Oil Cooler Replacement - 1.6L LLU
- Engine Oil Cooler Pipe Replacement - 1.6L LDE, LXV, and 1.8L 2H0
- Engine Oil Cooler Pipe Replacement - 1.6L LLU
- Engine Coolant Thermostat Housing Replacement - 1.4L LDD
- Radiator Inlet Hose Replacement - LDD, LUH, and LUJ
- Radiator Outlet Hose Replacement - LDD, LUH, and LUJ
- Engine Coolant Air Bleed Hose Replacement - 1.4L LDD, LUH and LUJ
- Water Pump Pulley Replacement - LDD, LUH, and LUJ
- Water Outlet Replacement - 1.7L Diesel LPL and LPV
- Radiator Inlet Hose Replacement - 1.7L Diesel LPL, LPV, LUD, LUE
- Water Pump Pulley Replacement - 1.7L Diesel LPL, LPV, LUD and LUE
- Radiator Inlet Hose Replacement - 1.3L Diesel LSF
- Radiator Outlet Hose Replacement - LSF without Start/Stop System
- Engine Coolant Air Bleed Hose Replacement - 1.3L Diesel LSF
- Water Pump Replacement - 1.7L Diesel LPL, LPV, LUD and LUE
- Engine Coolant Fan Shroud Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Engine Coolant Fan Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Water Inlet Replacement - 1.7L Diesel LPL and LPV
- Radiator Outlet Hose Replacement - 1.7L Diesel LPL and LPV
- Engine Coolant Air Bleed Hose Replacement - 1.7L Diesel LPL and LPV
- Engine Coolant Inlet Pipe Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Engine Coolant Thermostat Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Turbocharger Coolant Feed Pipe Replacement - 1.4L LUH and LUJ
- Turbocharger Coolant Return Pipe Replacement - 1.4L LUH and LUJ
- Engine Oil Cooler Replacement - 1.4L LUH, LUJ
- Engine Oil Cooler Inlet Hose Replacement - 1.4L LUH and LUJ
- Engine Oil Cooler Inlet Pipe Replacement - 1.4L LUH, LUJ
- Engine Coolant Fan Shroud Replacement - 1.4L LUH and LUJ - M32-6 MZ4
- Engine Coolant Fan Replacement - 1.4L LUH, LUJ - M32-6 MZ4
- Water Outlet Replacement - 1.4L LUH and LUJ
- Engine Coolant Thermostat Housing Replacement - 1.4L LUH and LUJ
- Engine Oil Cooler Outlet Hose Replacement - 1.4L LUH and LUJ
- Engine Coolant Thermostat Housing Replacement - 1.7L LPL and LPV
- Water Outlet Replacement - 1.4L LDD
- Water Pump Replacement - LDD and LUJ
- Engine Coolant Fan Replacement - 1.3L Diesel LSF
- Water Pump Replacement - 1.3L Diesel LSF
- Engine Coolant Fan Shroud Replacement - 1.3L Diesel LSF
- Engine Oil Cooler Inlet Pipe Replacement - 1.3L Diesel LSF
- Thermostat Bypass Hose Replacement
- Thermostat Bypass Pipe Replacement
- Radiator Replacement - LDE, LLU, and LUJ with AT
- Engine Coolant Level Indicator Module Replacement
- Radiator Replacement - Diesel, and LLU, LUJ with MT
- Radiator Replacement - LDE, LDD with MT
- Charge Air Cooler Replacement - Diesel, and LLU, LUJ with MT
- Charge Air Cooler Replacement - LDE, LLU, and LUJ with AT
Description and Operation6 pages
- Cooling System Description and Operation - LBS with Start/Stop System
- Cooling System Description and Operation - LSF with Start/Stop System
- Cooling System Description and Operation - LSF without Start/Stop System
- Cooling System Description and Operation - LDE, LGE, LLU, LXV, 2H0 LUW and LFH
- Cooling System Description and Operation - 1.7L Diesel LPL and LPV
- Cooling System Description and Operation - LBR,LBQ,LBS,LBX w/o Start/Stop System
Specifications9 pages
- Fastener Tightening Specifications - 1.4L LDD, LUH and LUJ
- Fastener Tightening Specifications - 2.0L Diesel LBQ, LBR, LBS and LBX
- Fastener Tightening Specifications - 1.3L Diesel LSF
- Engine Cooling System Specifications - 1.4L LDD and LUJ
- Fastener Tightening Specifications - 1.7L Diesel LPL and LPV
- Fastener Tightening Specifications - 1.6L LDE, LGE, LLU, LXV, and 1.8L 2H0
- Engine Cooling System Specifications - 1.6L LDE and LLU
- Engine Cooling System Specifications - 1.7L Diesel LPL, LPV, LUD and LUE
- Engine Cooling System Specifications - 2.0L Diesel LBS and LBX
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous29 pages
- Thermostat Diagnosis - 1.4L LDD and LUJ
- DTC P2181
- Engine Fails To Reach Normal Operating Temperature
- Thermostat Diagnosis - LDE, L2W, LXT, LXV, 2H0, LUW and LFH
- Cooling System Leak Testing
- Engine Overheating
- Loss of Coolant
- Thermostat Diagnosis - 1.3L Diesel LSF
- Symptoms - Engine Cooling
- Cooling Fan Inoperative - LPL or LPV
- Cooling Fan Always On - LPL or LPV
- DTC P00B7 - LDE, LLU, or 2H0
- Cooling Fan Inoperative - LBS w/o M36, LBY w/o M36, or LSF
- DTC P0480-P0482 or P0691-P0696 - LBS w/o M36, LBY w/o M36, or LSF
- Cooling Fan Always On - LBS w/o M36, LBY w/o M36, or LSF
- DTC P0691-P0696 - LPL or LPV
- DTC P0480 or P0481 - 2H0, LDE, LDD, LLU, or LUJ
- Cooling Fan Always On - 2H0, LDE, LDD, LLU or LUJ
- DTC P0597-P0599
- DTC P00B6
- DTC P1484 - LBS w/o M36, LBY w/o M36, or LSF
- Cooling Fan Inoperative - 2H0, LDE, LDD, LLU, or LUJ
- DTC P00B3 or P00B4
- Thermostat Diagnosis - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Cooling Fan Inoperative - LBS with M36 or LBY with M36
- Cooling Fan Always On - LBS with M36 or LBY with M36
- DTC P0480, P0691, or P0692 - LBS with M36, or LBY with M36
- DTC P1484 - LBS with M36 or LBY with M36
- Thermostat Diagnosis - 2.0L Diesel LBS, LBX, LBR, and LBQ
Other Information29 pages
- Thermostat Diagnosis - 1.4L LDD and LUJ
- DTC P2181
- Engine Fails To Reach Normal Operating Temperature
- Thermostat Diagnosis - LDE, L2W, LXT, LXV, 2H0, LUW and LFH
- Cooling System Leak Testing
- Engine Overheating
- Loss of Coolant
- Thermostat Diagnosis - 1.3L Diesel LSF
- Symptoms - Engine Cooling
- Cooling Fan Inoperative - LPL or LPV
- Cooling Fan Always On - LPL or LPV
- DTC P00B7 - LDE, LLU, or 2H0
- Cooling Fan Inoperative - LBS w/o M36, LBY w/o M36, or LSF
- DTC P0480-P0482 or P0691-P0696 - LBS w/o M36, LBY w/o M36, or LSF
- Cooling Fan Always On - LBS w/o M36, LBY w/o M36, or LSF
- DTC P0691-P0696 - LPL or LPV
- DTC P0480 or P0481 - 2H0, LDE, LDD, LLU, or LUJ
- Cooling Fan Always On - 2H0, LDE, LDD, LLU or LUJ
- DTC P0597-P0599
- DTC P00B6
- DTC P1484 - LBS w/o M36, LBY w/o M36, or LSF
- Cooling Fan Inoperative - 2H0, LDE, LDD, LLU, or LUJ
- DTC P00B3 or P00B4
- Thermostat Diagnosis - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Cooling Fan Inoperative - LBS with M36 or LBY with M36
- Cooling Fan Always On - LBS with M36 or LBY with M36
- DTC P0480, P0691, or P0692 - LBS with M36, or LBY with M36
- DTC P1484 - LBS with M36 or LBY with M36
- Thermostat Diagnosis - 2.0L Diesel LBS, LBX, LBR, and LBQ
Technical Service Bulletins5 pages
- Inoperative - Totally, Partially › Coolant level - Display shows "Coolant level low"
- Poor Operation, Incorrect Operation › Coolant level - Display shows "Coolant level low"
- Chip, Crack › Oil/Water Heat Exchanger - Leaky
- Corrosion, Rust, Dirt › Oil/Water Heat Exchanger - Leaky
- Leaks › Oil/Water Heat Exchanger - Leaky
- Schematic and Routing Diagrams › Engine Cooling Schematics
Engine Electrical137 pages
Repair Instructions47 pages
- Battery Positive Cable Replacement
- Alternator and Starter Cable Replacement - 1.4L LDD, LUH and LUJ
- Engine Control Module Wiring Harness Replacement - 1.7L LPL, LPV
- Engine Control Module Wiring Harness Replacement - 2.0L Diesel LBS and LBX
- Battery Replacement - Diesel with Start/Stop System
- Battery Sensor Replacement
- Battery Negative Cable Replacement - with Start/Stop System
- Battery Negative Cable Disconnection and Connection - with Start/Stop System
- Alternator and Starter Cable Replacement - LBQ, LBR, LBS, LBX with Start/Stop
- Starter Replacement - LBS with Start/Stop System
- Engine Control Module Wiring Harness Replacement - 1.6L LLU
- Engine Control Module Wiring Harness Replacement - 1.6 LDE, LXV, 1.8L 2H0
- Engine Control Module Wiring Harness Replacement - LSF with Start/Stop System
- Alternator and Starter Cable Replacement - LSF with Start/Stop System
- Generator Bracket Replacement - LSF with Start/Stop System
- Starter Replacement - LSF with Start/Stop System
- Alternator and Starter Cable Replacement - 1.7L Diesel LPL and LPV
- Engine Control Module Wiring Harness Replacement - 1.4L LDD
- Engine Control Module Wiring Harness Replacement - 1.4L LUJ
- Battery Negative Cable Disconnection and Connection - without Start/Stop System
- Battery Negative Cable Replacement - without Start/Stop System
- Battery Positive and Negative Cable Replacement - Petrol
- Generator Replacement - LDE, LXV, LLU, 2H0, LUW and LFH
- Generator Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Battery Tray Replacement - without Start/Stop System
- Battery Current Sensor Replacement
- Battery Replacement - Diesel without Start/Stop System
- Starter Replacement - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Starter Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Starter Replacement - 1.6L LGE and LLU
- Alternator and Starter Cable Replacement - 1.6L LDE, LLU, LXT, LXV, and 1.8L 2H0
- Alternator and Starter Cable Replacement - LBQ, LBR, LBS, LBX without Start/Stop
- Generator Replacement - 1.4L LDD, LUH, and LUJ
- Battery Replacement - Petrol
- Starter Replacement - 1.4L LDD, LUH, and LUJ
- Battery Cover Replacement
- Starter Replacement - 1.7L Diesel LPL and LPV
- Generator Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Generator Pulley Replacement - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Generator Pulley Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Generator Bracket Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Starter Replacement - LSF without Start/Stop System
- Generator Bracket Replacement - LSF without Start/Stop System
- Alternator and Starter Cable Replacement - LSF without Start/Stop System
- Generator Pulley Replacement - 1.3L Diesel LSF
- Generator Replacement - 1.3L Diesel LSF
- Engine Control Module Wiring Harness Replacement - LSF without Start/Stop System
Description and Operation7 pages
Specifications7 pages
- Battery Usage
- Generator Usage
- Fastener Tightening Specifications - 1.4L LDD, LUH, and LUJ
- Fastener Tightening Specifications - 2.0L Diesel LBR, LBQ, LBS and LBX
- Fastener Tightening Specifications - 1.3L Diesel LSF
- Fastener Tightening Specifications - LDE, LLU, LXV, LGE, 1.8L 2H0, LUW
- Fastener Tightening Specifications - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous26 pages
- Symptoms - Stop/Start System
- Stop/Start System Malfunction
- DTC B1527
- Battery Charging
- Battery Electrical Drain/Parasitic Load Test
- DTC B1516
- Symptoms - Engine Electrical
- Battery Inspection/Test
- DTC B1517
- DTC P2500 or P2501
- DTC B1325
- DTC C0800
- DTC P0615, P0616, or P0617
- DTC P0621
- DTC P0625 or P0626
- Generator Noise Diagnosis
- Starter Solenoid Does Not Click
- Starter Solenoid Clicks, Engine Does Not Crank
- Engine Cranks Slowly
- DTC P0560
- DTC P0562
- DTC P0563
- DTC P0622
- Starter Noise Diagnosis
- DTC B151A
- Charging System Test
Other Information26 pages
- Symptoms - Stop/Start System
- Stop/Start System Malfunction
- DTC B1527
- Battery Charging
- Battery Electrical Drain/Parasitic Load Test
- DTC B1516
- Symptoms - Engine Electrical
- Battery Inspection/Test
- DTC B1517
- DTC P2500 or P2501
- DTC B1325
- DTC C0800
- DTC P0615, P0616, or P0617
- DTC P0621
- DTC P0625 or P0626
- Generator Noise Diagnosis
- Starter Solenoid Does Not Click
- Starter Solenoid Clicks, Engine Does Not Crank
- Engine Cranks Slowly
- DTC P0560
- DTC P0562
- DTC P0563
- DTC P0622
- Starter Noise Diagnosis
- DTC B151A
- Charging System Test
Technical Service Bulletins23 pages
- Abrasion, Wear › Toothed belt diagnosis - Possible causes and remedys
Noise, Vibration, Rattle2 pages
Inoperative - Totally, Partially3 pages
Poor Operation, Incorrect Operation2 pages
- Shudder › Spark plug damages - possible causes and failure modes
- No Start › Spark plug damages - possible causes and failure modes
- Cold Driveability › Spark plug damages - possible causes and failure modes
- Backfires, Misfires › Spark plug damages - possible causes and failure modes
- Hesitation › Spark plug damages - possible causes and failure modes
- Poor Fuel Economy › Spark plug damages - possible causes and failure modes
- Rough Idle › Spark plug damages - possible causes and failure modes
- Surge, Miss, Chuggle › Spark plug damages - possible causes and failure modes
- Chip, Crack › Toothed belt diagnosis - Possible causes and remedys
- Leaks › Battery - Battery leaky
- Schematic and Routing Diagrams › Starting and Charging Schematics
Engine Exhaust78 pages
Repair Instructions48 pages
- Exhaust System Replacement - 1.7L Diesel LPL and LPV
- Catalytic Converter Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Exhaust Manifold Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Catalytic Converter Replacement - LDE, LXV, 2H0, LUW and LFH
- Exhaust Manifold Heat Shield Replacement - LDE, LXV, 2H0, LUW and LFH
- Catalytic Converter Heat Shield Replacement - LDE, LXV, 2H0, LUW and LFH
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Catalytic Converter Heat Shield Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Exhaust Pressure Sensor Pipe Replacement - 2.0L Diesel LBQ, LBR, and LBS
- Fuel Tank Heat Shield Replacement
- Exhaust Manifold Replacement - 1.4L LDD
- Exhaust Front Pipe Replacement - 1.4L LDD
- Exhaust Front Pipe Replacement - LDE, LXT, LXV, L2W, 2H0, LFH
- Exhaust System Replacement - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Catalytic Converter Replacement - 1.6L LLU
- Exhaust Manifold Replacement - 1.6L LGE and LLU
- Exhaust Manifold Heat Shield Replacement - 1.6L LGE and LLU
- Exhaust Rear Auxiliary Silencer Replacement - 1.6L LLU
- Exhaust System Replacement - 1.4L LDD, LUH, and LUJ
- Exhaust Rear Silencer Heat Shield Replacement
- Exhaust Rear Auxiliary Silencer Heat Shield Replacement - 1.6L LLU
- Catalytic Converter Replacement - 1.4L LUH and LUJ
- Exhaust Manifold Heat Shield Replacement - 1.4L LUH and LUJ
- Catalytic Converter Replacement - 1.7L Diesel LPL, LPV, and LUB
- Catalytic Converter Heat Shield Replacement - 1.7L Diesel LPL and LPV
- Exhaust Manifold Heat Shield Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Exhaust Manifold Replacement - 1.7L Diesel LPL, LPV, and LUB
- Exhaust Heat Shield Replacement - Diesel and Petrol
- Warm Up Three-Way Catalytic Converter Replacement - 1.4L LUH and LUJ
- Catalytic Converter Heat Shield Replacement - 1.4L LUH and LUJ
- Exhaust Rear Silencer Replacement - with 1.6L LLU
- Exhaust Front Pipe Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Exhaust Pressure Sensor Pipe Replacement - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Exhaust Particulate Filter Replacement - 1.7L Diesel LPL and LPV
- Exhaust Pipe Front Hanger Bracket Replacement
- Exhaust Manifold Replacement - 2.0L Diesel LBQ, LBR, LBS and LBX
- Exhaust Rear Silencer Replacement - without 1.6L LLU
- Exhaust System Replacement - 1.6L LDE, LLU and 2H0
- Exhaust Manifold Replacement - 1.3L Diesel LSF
- Catalytic Converter Heat Shield Replacement - 1.3L Diesel LSF
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Replacement - 1.3L Diesel LDV and LSF
- Catalytic Converter Replacement - 1.4L LDD
- Catalytic Converter Replacement - 1.3L Diesel LSF
- Exhaust System Replacement - 1.3L LSF
- Exhaust Pressure Sensor Pipe Replacement - 1.3L Diesel LSF
- Exhaust Front Pipe Replacement - 1.3L Diesel LSF
- Exhaust Manifold Heat Shield Replacement - Left Side - 1.3L Diesel LDV and LSF
- Exhaust Manifold Heat Shield Replacement - Right Side
Specifications6 pages
- Fastener Tightening Specifications - LDE, LXV, 2H0, LUW and LFH
- Fastener Tightening Specifications - 2.0L Diesel LBQ, LBR, LBS and LBX
- Fastener Tightening Specifications - 1.7L Diesel LPL, LPV, LUD, LUE, LKR
- Fastener Tightening Specifications - 1.4L LDD, LUH, and LUJ
- Fastener Tightening Specifications - 1.6L LLU
- Fastener Tightening Specifications - 1.3L Diesel LSF
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous4 pages
Other Information4 pages
- Technical Service Bulletins › Loose, Missing, Broken › Engines - EGR valve overview
Inspections › Exhaust Emissions Test11 pages
- Foreword to exhaust emissions test
- Adjustment data for Astra-J A 14 XEL (1.4 ecoFlex) 64 kW
- Adjustment data for Astra-J A 14 XER (1.4 ecoFlex) 74 kW
- Adjustment data for Astra-J A 16 LET (1.6 Turbo ECOTEC) 132 kW
- Adjustment data for Astra-J A 17 DTJ (1.7 CDTI ECOTEC) 81 kW
- Adjustment data for Astra-J A 17 DTR (1.7 CDTI ECOTEC) 92 kW
- Adjustment data for Astra-J A 20 DTH (2.0 CDTI ECOTEC) 118 kW
- Adjustment data for Astra-J A 14 NET (1.4 Turbo ECOTEC) 103 kW
- Adjustment data for Astra-J A 16 XER (1.6 ECOTEC) 85 kW
- Adjustment data for Astra-J A 13 DTE (1.3 CDTI ecoFlex) 70 kW
- Adjustment data, Astra-J A 14 NEL (1.4 TWINPORT ecoFLEX) 88 kW
Engine control and fuel system - 1.6L (LDE, LLU), 1.8L (2H0)287 pages
Repair Instructions63 pages
- Air Cleaner Element Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Air Cleaner Assembly Replacement - LDE, LXV, LUW, 2H0 and LFH
- Throttle Body Inspection and Cleaning - 1.6L LDE, LXV, 1.8L 2H0, LFH and LUW
- Fuel Tank Draining
- Intake Air Temperature Sensor Replacement
- Accelerator Pedal Position Sensor Replacement
- Knock Sensor Replacement - LDE, LXV, LUW, 2H0 and LFH
- Camshaft Position Sensor Replacement - LDE, LXV, LUW, 2H0 and LFH
- Crankshaft Position Sensor Replacement
- Spark Plug Replacement
- Throttle Body Assembly Replacement - 1.6L LDE, LXV, 1.8L 2H0, and LUW
- Heated Oxygen Sensor Replacement - Sensor 2
- Heated Oxygen Sensor Replacement - Sensor 1 - LDE, LXV, LUW, 2H0, LFH
- Manifold Absolute Pressure Sensor Replacement - 1.6L LDE and LXV
- Plastic Collar Quick Connect Fitting Service
- Fuel System Cleaning
- Fuel Tank Replacement - 1.6L LDE, LXV, and 1.8L 2H0
- Fuel Tank Fuel Pump Module Replacement - 1.6L LDE, LXV, and 1.8L 2H0
- Engine Control Module Replacement - 1.6L LDE, LXV, 1.8L 2H0, LFH, and LUW
- Fuel Injector Replacement - 1.6L LDE, LXV, 1.8L 2H0, and LUW
- Spark Plug Inspection
- Fuel Tank Filler Pipe Replacement
- Air Cleaner Inlet Duct Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Air Cleaner Outlet Duct Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Evaporative Emission Canister Replacement - 1.6L LDE, LLU, L2W, LXT,LXV, 1.8L 2H0
- Ignition Coil Replacement
- Fuel Pressure Relief
- Engine Oil Pressure Indicator Switch Replacement
- Crankshaft Position System Variation Learn
- Air Cleaner Inlet Duct Replacement - 1.6L LLU
- Air Cleaner Assembly Replacement - 1.6L LGE and LLU
- Manifold Absolute Pressure Sensor Replacement - 1.6L LLU
- Heated Oxygen Sensor Replacement - Sensor 1 - 1.6L LLU
- Evaporative Emission Canister Purge Solenoid Valve Replacement - 1.6L LLU
- Air Cleaner Element Replacement - 1.6L LGE and LLU
- Fuel Tank Vent Pipe Replacement - 1.6L LLU
- Fuel Feed Pipe Replacement - 1.6L LLU
- Mass Airflow Sensor Replacement
- Turbocharger Air Inlet Adapter Replacement
- Air Cleaner Outlet Front Duct Replacement - 1.6L LLU
- Air Cleaner Outlet Rear Duct Replacement - 1.6L LLU
- Fuel Return Pipe Replacement - 1.6L LLU
- Engine Coolant Temperature Sensor Replacement - Thermostat Side - 1.6L LDE, LXV, and 1.8L 2H0, LFH
- Engine Coolant Temperature Sensor Replacement - Thermostat Side - 1.6L LLU
- Engine Coolant Temperature Sensor Replacement - Radiator Side
- Fuel Feed Pipe Replacement - 1.6L LDE
- Fuel Tank Vent Pipe Replacement - LDE with Electrical Power Steering
- Knock Sensor Replacement - 1.6L LLU
- Throttle Body Assembly Replacement - 1.6L LLU
- Fuel Injector Replacement - 1.6L LLU
- Camshaft Position Sensor Replacement - 1.6L LLU
- Charge Air Bypass Valve Vacuum Tank Replacement
- Charge Air Bypass Regulator Solenoid Valve Replacement
- Fuel Tank Fuel Pump Module Replacement - 1.6L LLU
- Fuel Tank Replacement - 1.6L LLU
- Mass Airflow Sensor Replacement - 1.4L LUH, LUJ and 1.6L LGE
- Evaporative Emission Canister Purge Solenoid Valve Replacement - 1.6L LDE and LXV
- Barometric Pressure Sensor Replacement
- Intake Manifold Runner Control Valve Actuator Solenoid Valve Replacement - 1.6L LDE
- Turbocharger Wastegate Regulator Solenoid Valve Replacement
- Turbocharger Pressure Sensor Replacement
- Throttle Body Inspection and Cleaning - 1.6L LLU
- Intake Manifold Tuning Valve Actuator Replacement
Description and Operation10 pages
- Turbocharger System Description - LLU
- Engine Control Module Description
- Fuel System Description
- Knock Sensor System Description
- Air Intake System Description
- Electronic Ignition System Description
- Throttle Actuator Control (TAC) System Description
- Camshaft Actuator System Description - LDE
- Evaporative Emission Control System Description
- Boost Control System Description - LLU
Specifications6 pages
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous97 pages
- DTC P0119
- DTC P0627-P0629 - LLU
- DTC P0627-P0629 - LDE
- DTC P1104 - LDE or LLU
- DTC P1516, P2100-P2103, P2119, or P2176 - LDE
- DTC P1516, P2100-P2103, P2119, or P2176 - LLU
- DTC P2122, P2123, P2127, P2128, or P2138 - LLU
- DTC P0325, P0327, or P0328 - LDE
- DTC P0325, P0327, or P0328 - LLU
- DTC P0660 - LDE
- DTC P0685, P0689, or P0690 - LDE or LLU
- DTC P0700 - LLU
- DTC P0610 - LLU
- DTC P0630 - LDE
- DTC P1682 - LDE or LLU
- DTC P0630 - LLU
- DTC P2261 - LLU
- DTC P0133, P0134, P0140, P1133, P2270, P2271, or P2A00 - LDE or LLU
- DTC P0610 - LDE
- DTC P2228 or P2229 - LLU
- DTC P0033-P0035 - LLU
- DTC P0234 or P0299 - LLU
- DTC P2122, P2123, P2127, P2128, or P2138 - LDE
- DTC P0300-P0304 - LDE
- DTC P0335 or P0336 - LDE
- DTC P0171 or P0172 - LLU
- DTC P0201, P0202, P0203, or P0204 - LDE
- DTC P0201, P0202, P0203, or P0204 - LLU
- DTC P0315 - LDE or LLU
- DTC P0131, P0132, P0137, or P0138 - LDE or LLU
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LLU
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LDE
- DTC P0128 - LDE or LLU
- DTC P0121-P0123, P0222, P0223, or P2135 - LDE
- DTC P0420 - LDE
- DTC P0117 or P0118 - LLU
- DTC P0117 or P0118 - LDE
- DTC P0121-P0123, P0222, P0223, or P2135 - LLU
- DTC P0116 - LDE
- DTC P0116 - LLU
- DTC P0106 - LDE or LLU
- DTC P0107 or P0108 - LDE or LLU
- DTC P0341 - LLU
- DTC P0351-P0354 - LLU
- DTC P0420 - LLU
- DTC P0335 or P0336 - LLU
- DTC P0016 or P0017 - LDE
- DTC P0011 or P0014 - LDE
- DTC P0010 or P0013 - LDE
- DTC P0341 or P0366 - LDE
- DTC P0340 or P0365 - LDE
- DTC P0641, P0651, P0697, or P06A3 - LDE or LLU
- DTC P0324 or P06B6 - LDE
- DTC P0016 - LLU
- DTC P0300-P0304 - LLU
- DTC P0171 or P0172 - LDE
- DTC P0111 - LLU
- DTC P0102 or P0103 - LLU
- DTC P0101 - LDE
- Symptoms - Engine Controls
- DTC P0102 or P0103 - LDE
- Engine Cranks But Does Not Run
- DTC P0068 or P1101 - LDE or LLU
- DTC P0101 - LLU
- Electronic Ignition System Diagnosis
- Alcohol/Contaminants-in-Fuel Diagnosis
- DTC P0443 - LDE or LLU
- Fuel Pump Electrical Circuit Diagnosis - LLU
- Poor Fuel Fill Quality
- Malfunction Indicator Lamp (MIL) Diagnosis
- Ignition Relay Diagnosis
- Fuel Injector Diagnosis
- DTC P0112, P0113, or P0114 - LLU
- DTC P0112, P0113, or P0114 - LDE
- Fuel Injector Circuit Diagnosis
- DTC P0324, P0326, or P06B6 - LLU
- DTC P0340 - LLU
- DTC P0243, P0245, or P0246 - LLU
- DTC P0236, P0237, or P0238 - LLU
- DTC P0011 - LLU
- DTC P0096, P0097, or P0098 - LLU
- DTC P0601-P0604, P0606, P0607, P16F3, or P2610 - LLU
- DTC P0601-P0604, P0606, P0607, P16F3, or P2610 - LDE
- DTC P018B-P018D
- DTC P025A
- DTC P0601-P0604, P0606, or P062F - Fuel Pump Control Module
- DTC P0641 or P06A6
- DTC P1255 or P064A
- DTC P2534
- DTC P2635
- DTC P0231, P0232, or P023F
- Fuel Pump Electrical Circuit Diagnosis - LDE
- Fuel System Diagnosis
- DTC P00C7
- Fuel Pressure Measurement - 1.6L LDE, LXV, 1.8L 2H0, and LUW
- Fuel Pressure Measurement - 1.6L LLU
- DTC P1700
Other Information97 pages
- DTC P0119
- DTC P0627-P0629 - LLU
- DTC P0627-P0629 - LDE
- DTC P1104 - LDE or LLU
- DTC P1516, P2100-P2103, P2119, or P2176 - LDE
- DTC P1516, P2100-P2103, P2119, or P2176 - LLU
- DTC P2122, P2123, P2127, P2128, or P2138 - LLU
- DTC P0325, P0327, or P0328 - LDE
- DTC P0325, P0327, or P0328 - LLU
- DTC P0660 - LDE
- DTC P0685, P0689, or P0690 - LDE or LLU
- DTC P0700 - LLU
- DTC P0610 - LLU
- DTC P0630 - LDE
- DTC P1682 - LDE or LLU
- DTC P0630 - LLU
- DTC P2261 - LLU
- DTC P0133, P0134, P0140, P1133, P2270, P2271, or P2A00 - LDE or LLU
- DTC P0610 - LDE
- DTC P2228 or P2229 - LLU
- DTC P0033-P0035 - LLU
- DTC P0234 or P0299 - LLU
- DTC P2122, P2123, P2127, P2128, or P2138 - LDE
- DTC P0300-P0304 - LDE
- DTC P0335 or P0336 - LDE
- DTC P0171 or P0172 - LLU
- DTC P0201, P0202, P0203, or P0204 - LDE
- DTC P0201, P0202, P0203, or P0204 - LLU
- DTC P0315 - LDE or LLU
- DTC P0131, P0132, P0137, or P0138 - LDE or LLU
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LLU
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LDE
- DTC P0128 - LDE or LLU
- DTC P0121-P0123, P0222, P0223, or P2135 - LDE
- DTC P0420 - LDE
- DTC P0117 or P0118 - LLU
- DTC P0117 or P0118 - LDE
- DTC P0121-P0123, P0222, P0223, or P2135 - LLU
- DTC P0116 - LDE
- DTC P0116 - LLU
- DTC P0106 - LDE or LLU
- DTC P0107 or P0108 - LDE or LLU
- DTC P0341 - LLU
- DTC P0351-P0354 - LLU
- DTC P0420 - LLU
- DTC P0335 or P0336 - LLU
- DTC P0016 or P0017 - LDE
- DTC P0011 or P0014 - LDE
- DTC P0010 or P0013 - LDE
- DTC P0341 or P0366 - LDE
- DTC P0340 or P0365 - LDE
- DTC P0641, P0651, P0697, or P06A3 - LDE or LLU
- DTC P0324 or P06B6 - LDE
- DTC P0016 - LLU
- DTC P0300-P0304 - LLU
- DTC P0171 or P0172 - LDE
- DTC P0111 - LLU
- DTC P0102 or P0103 - LLU
- DTC P0101 - LDE
- Symptoms - Engine Controls
- DTC P0102 or P0103 - LDE
- Engine Cranks But Does Not Run
- DTC P0068 or P1101 - LDE or LLU
- DTC P0101 - LLU
- Electronic Ignition System Diagnosis
- Alcohol/Contaminants-in-Fuel Diagnosis
- DTC P0443 - LDE or LLU
- Fuel Pump Electrical Circuit Diagnosis - LLU
- Poor Fuel Fill Quality
- Malfunction Indicator Lamp (MIL) Diagnosis
- Ignition Relay Diagnosis
- Fuel Injector Diagnosis
- DTC P0112, P0113, or P0114 - LLU
- DTC P0112, P0113, or P0114 - LDE
- Fuel Injector Circuit Diagnosis
- DTC P0324, P0326, or P06B6 - LLU
- DTC P0340 - LLU
- DTC P0243, P0245, or P0246 - LLU
- DTC P0236, P0237, or P0238 - LLU
- DTC P0011 - LLU
- DTC P0096, P0097, or P0098 - LLU
- DTC P0601-P0604, P0606, P0607, P16F3, or P2610 - LLU
- DTC P0601-P0604, P0606, P0607, P16F3, or P2610 - LDE
- DTC P018B-P018D
- DTC P025A
- DTC P0601-P0604, P0606, or P062F - Fuel Pump Control Module
- DTC P0641 or P06A6
- DTC P1255 or P064A
- DTC P2534
- DTC P2635
- DTC P0231, P0232, or P023F
- Fuel Pump Electrical Circuit Diagnosis - LDE
- Fuel System Diagnosis
- DTC P00C7
- Fuel Pressure Measurement - 1.6L LDE, LXV, 1.8L 2H0, and LUW
- Fuel Pressure Measurement - 1.6L LLU
- DTC P1700
Technical Service Bulletins12 pages
- Noise, Vibration, Rattle › Engine A16LET - Flow noise (vibrate) during deceleration
Inoperative - Totally, Partially2 pages
Poor Operation, Incorrect Operation2 pages
- Excessive Effort, Hard Work › Diesel Engines - Usage of Gasoline instead of Diesel Fuel
- Excessive, Indifferent Play › Fuel system - Contamination of engine components with fuel
- Cold Driveability › Petrol engines - Refuelled with diesel fuel
- Detonation, Knock › Petrol engines - Refuelled with diesel fuel
- Warning Lights, Telltale › Engine A16/18XER/LET - Several trouble codes from the lambda probe diagnosis
Schematic and Routing Diagrams2 pages
Engine control and fuel system - 2.0L Diesel (LCD, LBS, LBX, LBY)312 pages
Repair Instructions60 pages
- Exhaust Particulate Filter Cleaning
- Crankshaft Position Sensor Replacement - with Start/Stop System
- Fuel Tank Draining
- Accelerator Pedal Position Sensor Replacement
- Water-in-Fuel Draining
- Fuel Sender Assembly Replacement
- Plastic Collar Quick Connect Fitting Service
- Fuel System Cleaning
- Fuel Filter Replacement
- Glow Plug Replacement
- Crankshaft Position Sensor Replacement - without Start/Stop System
- Fuel Tank Filler Hose Replacement
- Exhaust Gas Recirculation Pipe Replacement
- Air Cleaner Element Replacement
- Mass Airflow Sensor Replacement
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Replacement
- Glow Plug Wire Replacement
- Fuel Tank Filler Pipe Replacement
- Inlet Air Duct Replacement
- Heated Oxygen Sensor Replacement
- Exhaust Pressure Sensor Replacement
- Exhaust Temperature Sensor Replacement - Position 1
- Air Cleaner Assembly Replacement
- Air Cleaner Outlet Rear Duct Replacement
- Air Cleaner Outlet Front Duct Replacement
- Fuel Filter Assembly Replacement
- Fuel Feed Pipe Replacement - Fuel Tank Fuel Pump to Fuel Filter Housing
- Fuel Tank Fuel Pump Module Wiring Harness Replacement
- Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail
- Fuel Tank Fuel Pump Module Replacement
- Fuel Return Pipe Replacement - Fuel Return Pipe to Fuel Pump
- Throttle Body Assembly Replacement
- Fuel Tank Replacement
- Fuel Injection Fuel Rail Assembly Replacement
- Exhaust Gas Recirculation Valve Replacement
- Fuel Injection Fuel Feed Pipe Replacement - Right Side
- Diesel Fuel Separator Replacement
- Fuel Feed Pipe Replacement - Fuel Filter to Fuel Feed Pipe
- Fuel Return Hose Replacement
- Fuel Injection Fuel Return Hose Replacement
- Engine Control Module Replacement
- Fuel Injection Pump Replacement
- Fuel Injection Pump Driven Sprocket Replacement
- Exhaust Gas Recirculation Valve Actuator Replacement
- Fuel Injector Replacement
- Engine Coolant Temperature Sensor Replacement
- Camshaft Position Sensor Replacement
- Exhaust Gas Recirculation Valve Cooler Replacement
- Exhaust Gas Recirculation Vacuum Regulator Valve Solenoid Replacement
- Fuel Return Pipe Replacement
- Fuel Feed Pipe Replacement
- Fuel Injection Pump Bracket Replacement
- Fuel Feed Hose Protector Replacement
- Manifold Absolute Pressure Sensor Replacement
- Glow Plug Control Module Replacement
- Vacuum Pump Assembly Replacement
- Rear Inlet Air Duct Replacement
- Air Cleaner Insulator Replacement
- Fuel Injection Fuel Rail Fuel Pressure Sensor Replacement
- Fuel Injector Flow Rate Programming
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous114 pages
- DTC P0651
- DTC P0641
- DTC P003A - LBY
- DTC P0045-P0048 - LBY
- DTC P0234 or P0299 - LBY
- DTC P0087 or P0088 - LBY
- DTC P2080 - LBY
- DTC P2032 or P2033 - LBY
- DTC P0234 or P0299 - LBS
- DTC P004A-P004D
- DTC P1845
- DTC P161F
- DTC P257E or P257F
- DTC P0396, P03A0, P03AA, or P03B4
- DTC P020A-P020D
- DTC P0297
- DTC P261A, P261C, or P261D
- DTC P15A3
- DTC P3996
- DTC P0089
- DTC P253F
- DTC P0545 or P0546
- DTC P1325
- DTC C0246
- DTC C0055
- DTC P0251-P0254
- DTC P0399, P039C, P039D, P03A3, P03A6, P03A7, P03AD, P03B0, P03B1, P03B7, P03BA, or P03BB
- DTC P0397, P0398, P03A1, P03A2, P03AB, P03AC, P03B5, or P03B6
- DTC P2A00
- DTC P2687-P2689
- DTC P2626
- DTC P0380, P0383, or P0384
- DTC P2617
- DTC P2564 or P2565
- DTC P064D
- DTC P2282
- DTC P2263
- DTC P2243
- DTC P2231
- DTC P2100, P2102, or P2103
- DTC P066A, P066C, P066E, or P067A
- Fuel System Diagnosis
- Fuel Pump Electrical Circuit Diagnosis
- Engine Cranks But Does Not Run
- DTC P0030-P0032
- Water-in-Fuel Lamp Diagnosis
- DTC P0122 or P0123
- DTC P0194
- DTC P0101, P0102, or P0103
- DTC P0133
- Symptoms - Engine Controls
- DTC P2122, P2123, P2127, P2128, or P2138
- DTC P2101
- DTC P1409
- DTC P0192 or P0193
- DTC P0131 or P0132
- DTC P161C
- DTC P003A - LBS
- DTC P0045-P0048 - LBS
- DTC P0630
- DTC P0404
- DTC P0090, P0091, or P0092
- DTC P0107 or P0108
- DTC P064C
- DTC P0671, P0672, P0673, or P0674
- DTC P0087 or P0088 - LBS
- DTC P0112 or P0113
- DTC P0069
- DTC P0611
- DTC P0641, P0651, or P0697
- DTC P2228 or P2229
- DTC P2453
- DTC P2454 or P2455
- DTC P0201, P0202, P0203, or P0204
- DTC P0219
- DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
- DTC P0313
- DTC P0405 or P0406
- DTC P052E or P053A-P053C
- DTC P0627-P0629
- Malfunction Indicator Lamp (MIL) Diagnosis
- DTC P062A
- DTC P062D or P062E
- Ignition Relay Diagnosis
- Fuel Tank Leak Test
- DTC P068A or P068B
- DTC P0697
- DTC P160A
- DTC P160D
- DTC P160E
- DTC P1640
- DTC P2008
- DTC P2009 or P2010
- DTC P200A
- DTC P2015
- DTC P2016 or P2017
- DTC P0336
- DTC P0401 or P0402
- DTC P0403, P0489, or P0490
- DTC P2265
- DTC P2413
- DTC P2459
- DTC P245A-P245D
- DTC P268C-P268F
- DTC P0602, P0605-P0607, P060A, P060B, P0610, P061A, P061C, P062B, or P062F
- Fuel Injector Balance Test with Scan Tool
- DTC P0182 or P0183
- DTC P0016, P0340, or P0344
- DTC P0097 or P0098
- DTC P0117 or P0118
- DTC P0658 or P0659
- DTC P2032 or P2033 - LCD, LBX, LBS
- DTC P2458
- DTC P2428
Other Information114 pages
- DTC P0651
- DTC P0641
- DTC P003A - LBY
- DTC P0045-P0048 - LBY
- DTC P0234 or P0299 - LBY
- DTC P0087 or P0088 - LBY
- DTC P2080 - LBY
- DTC P2032 or P2033 - LBY
- DTC P0234 or P0299 - LBS
- DTC P004A-P004D
- DTC P1845
- DTC P161F
- DTC P257E or P257F
- DTC P0396, P03A0, P03AA, or P03B4
- DTC P020A-P020D
- DTC P0297
- DTC P261A, P261C, or P261D
- DTC P15A3
- DTC P3996
- DTC P0089
- DTC P253F
- DTC P0545 or P0546
- DTC P1325
- DTC C0246
- DTC C0055
- DTC P0251-P0254
- DTC P0399, P039C, P039D, P03A3, P03A6, P03A7, P03AD, P03B0, P03B1, P03B7, P03BA, or P03BB
- DTC P0397, P0398, P03A1, P03A2, P03AB, P03AC, P03B5, or P03B6
- DTC P2A00
- DTC P2687-P2689
- DTC P2626
- DTC P0380, P0383, or P0384
- DTC P2617
- DTC P2564 or P2565
- DTC P064D
- DTC P2282
- DTC P2263
- DTC P2243
- DTC P2231
- DTC P2100, P2102, or P2103
- DTC P066A, P066C, P066E, or P067A
- Fuel System Diagnosis
- Fuel Pump Electrical Circuit Diagnosis
- Engine Cranks But Does Not Run
- DTC P0030-P0032
- Water-in-Fuel Lamp Diagnosis
- DTC P0122 or P0123
- DTC P0194
- DTC P0101, P0102, or P0103
- DTC P0133
- Symptoms - Engine Controls
- DTC P2122, P2123, P2127, P2128, or P2138
- DTC P2101
- DTC P1409
- DTC P0192 or P0193
- DTC P0131 or P0132
- DTC P161C
- DTC P003A - LBS
- DTC P0045-P0048 - LBS
- DTC P0630
- DTC P0404
- DTC P0090, P0091, or P0092
- DTC P0107 or P0108
- DTC P064C
- DTC P0671, P0672, P0673, or P0674
- DTC P0087 or P0088 - LBS
- DTC P0112 or P0113
- DTC P0069
- DTC P0611
- DTC P0641, P0651, or P0697
- DTC P2228 or P2229
- DTC P2453
- DTC P2454 or P2455
- DTC P0201, P0202, P0203, or P0204
- DTC P0219
- DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
- DTC P0313
- DTC P0405 or P0406
- DTC P052E or P053A-P053C
- DTC P0627-P0629
- Malfunction Indicator Lamp (MIL) Diagnosis
- DTC P062A
- DTC P062D or P062E
- Ignition Relay Diagnosis
- Fuel Tank Leak Test
- DTC P068A or P068B
- DTC P0697
- DTC P160A
- DTC P160D
- DTC P160E
- DTC P1640
- DTC P2008
- DTC P2009 or P2010
- DTC P200A
- DTC P2015
- DTC P2016 or P2017
- DTC P0336
- DTC P0401 or P0402
- DTC P0403, P0489, or P0490
- DTC P2265
- DTC P2413
- DTC P2459
- DTC P245A-P245D
- DTC P268C-P268F
- DTC P0602, P0605-P0607, P060A, P060B, P0610, P061A, P061C, P062B, or P062F
- Fuel Injector Balance Test with Scan Tool
- DTC P0182 or P0183
- DTC P0016, P0340, or P0344
- DTC P0097 or P0098
- DTC P0117 or P0118
- DTC P0658 or P0659
- DTC P2032 or P2033 - LCD, LBX, LBS
- DTC P2458
- DTC P2428
Technical Service Bulletins14 pages
Inoperative - Totally, Partially2 pages
Poor Operation, Incorrect Operation2 pages
- Excessive Effort, Hard Work › Diesel Engines - Usage of Gasoline instead of Diesel Fuel
- Excessive, Indifferent Play › Fuel system - Contamination of engine components with fuel
- Cold Driveability › Petrol engines - Refuelled with diesel fuel
- Detonation, Knock › Petrol engines - Refuelled with diesel fuel
- Rough Idle › Engine A17/20/DTC/H/J/L/R - Increased idle speed
- Sluggish, Power Loss › Engine A20DTx: Engine Management System - SVS appears in instrument cluster and DTC P0606 (38) as well as P061A (51) are logged.
Surge, Miss, Chuggle2 pages
- Warning Lights, Telltale › Engine A20DTx: Engine Management System - SVS appears in instrument cluster and DTC P0606 (38) as well as P061A (51) are logged.
- Leaks › Fuel system - Contamination of engine components with fuel
- Schematic and Routing Diagrams › Engine Controls Schematics - LBS
Engine mechanics - 1.6L (LDE, LLU), 1.8L (2H0)454 pages
Repair Instructions186 pages
- Crankshaft and Bearing Installation
- Camshaft Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Camshaft Replacement - 1.6L LDE, LXV, and 1.8L 2H0
- Cylinder Head Cleaning and Inspection
- Camshaft Position Actuator Adjuster Removal
- Camshaft Position Actuator Adjuster Installation
- Camshaft Position Actuator Solenoid Valve Removal
- Engine Flywheel Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Oil Pressure Relief Valve Replacement
- Timing Belt Idler Pulley Replacement
- Timing Belt Center Front Cover Replacement
- Engine Coolant Thermostat Removal
- Camshaft Installation
- Camshaft Position Actuator Solenoid Valve Installation
- Engine Coolant Thermostat Installation
- Engine Flywheel Installation - LDE, LED, LFJ, LXV, 2H0, LUW
- Timing Belt Upper Front Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Timing Belt Lower Front Cover Replacement
- Drive Belt Tensioner Replacement
- Oil Level Indicator Tube Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Crankshaft Front Oil Seal Replacement
- Crankshaft Rear Oil Seal Replacement
- Cylinder Head Installation
- Oil Pan Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Crankshaft Balancer Removal
- Intake Manifold Removal - 1.6L LDE, LED, LFJ, and LXV
- Timing Belt Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Rear Cover Removal
- Timing Belt Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Crankshaft Front Oil Seal Removal
- Piston and Connecting Rod Disassemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Piston and Connecting Rod Assemble
- Exhaust Manifold Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Piston, Connecting Rod, and Bearing Installation
- Crankshaft Front Oil Seal Installation
- Timing Belt Idler Pulley Installation
- Timing Belt Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Crankshaft Balancer Installation
- Timing Belt Rear Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Camshaft Position Actuator Adjuster Replacement
- Exhaust Manifold Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Exhaust Manifold Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Crankshaft Sprocket Removal
- Crankshaft Sprocket Installation
- Valve Spring Inspection and Measurement
- Engine Coolant Thermostat Housing Removal
- Service Prior to Assembly
- Inlet Manifold Replacement - 1.6L LDE and LXV
- Automatic Transmission Flex Plate Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Automatic Transmission Flex Plate Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Automatic Transmission Flex Plate Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Engine Oil and Oil Filter Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Camshaft Seal Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Oil Flow Check Valve Replacement
- Drive Belt Tensioner Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft Rear Oil Seal Installation
- Camshaft Position Actuator Solenoid Valve Replacement
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Valve Lifter Replacement - 1.6L LDE, LXV, LLU and 1.8L 2H0, LFH
- Drive Belt Tensioner Installation
- Oil Pan Installation
- Cylinder Head Disassemble
- Cylinder Head Assemble
- Valve Guide Reaming, and Valve and Seat Grinding
- Water Pump Pulley Removal
- Cylinder Head Removal
- Engine Coolant Thermostat Housing Installation
- Engine Front Cover with Oil Pump Replacement
- Timing Belt Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Valve Lifter Installation
- Engine Front Cover and Oil Pump Removal
- Engine Front Cover and Oil Pump Installation
- Intake Manifold Installation - 1.6L LDE, LED, LFJ, and LXV
- Timing Belt Upper Front Cover Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Upper Front Cover Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Exhaust Manifold Removal - 1.6L LLU
- Exhaust Manifold Installation - 1.6L LLU
- Engine Flywheel Removal - 1.6L LLU
- Timing Belt Upper Front Cover Installation - 1.6L LLU
- Ignition Coil Installation
- Engine Oil Cooler Housing Installation - 1.6L LLU
- Intake Manifold Installation - 1.6L LLU
- Turbocharger Oil Return Hose Removal
- Turbocharger Oil Feed Pipe Removal
- Positive Crankcase Ventilation Pipe Removal - 1.6L LLU
- Positive Crankcase Ventilation Pipe Installation - 1.6L LLU
- Turbocharger Oil Feed Pipe Installation
- Turbocharger Oil Return Hose Installation
- Turbocharger Removal
- Turbocharger Installation
- Engine Oil Cooler Housing Removal - 1.6L LLU
- Throttle Body Assembly Removal - 1.6L LLU
- Intake Manifold Removal - 1.6L LLU
- Ignition Coil Removal
- Timing Belt Upper Front Cover Removal - 1.6L LLU
- Timing Belt Idler Pulley Removal
- Intake Manifold Disassemble - 1.6L LLU
- Intake Manifold Cleaning and Inspection - 1.6L LLU
- Exhaust Manifold Cleaning and Inspection - 1.6L LLU
- Engine Oil Cooler Installation
- Intake Manifold Assemble - 1.6L LLU
- Timing Belt Inspection - 1.6L LLU
- Piston and Connecting Rod Disassemble - 1.6L LLU
- Crankshaft Rear Oil Seal Removal
- Timing Belt Removal - 1.6L LLU
- Water Pump Pulley Installation
- Timing Belt Rear Cover Installation
- Timing Belt Installation - 1.6L LLU
- Throttle Body Assembly Installation - 1.6L LLU
- Engine Flywheel Installation - 1.6L LLU
- Camshaft Sprocket Removal
- Camshaft Sprocket Installation
- Engine Oil Cooler Housing Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Engine Oil Cooler Housing Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Positive Crankcase Ventilation Pipe Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Positive Crankcase Ventilation Pipe Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Power Steering Pump Belt Installation
- Camshaft Cover Replacement - 1.6L LLU
- Engine Mount Replacement
- Draining Fluids and Oil Filter Removal - 1.6L LLU
- Crankshaft Sprocket Replacement
- Power Steering Pump Belt Replacement
- Engine Oil and Oil Filter Replacement - 1.6L LLU
- Drive Belt Replacement
- Drive Belt Removal
- Drive Belt Installation
- Engine Mount Bracket Replacement
- Inlet Manifold Replacement - 1.6L LLU
- Crankshaft and Bearing Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Crankshaft and Bearing Cleaning and Inspection - 1.6L LLU
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LLU
- Charge Air Cooler Outlet Air Hose Replacement
- Charge Air Cooler Inlet Air Hose Replacement
- Engine Replacement - 1.6L LLU - M32-6 MZ0
- Camshaft Replacement - 1.6L LLU
- Oil Level Indicator Tube Replacement - 1.6L LLU
- Timing Belt Rear Cover Replacement - 1.6L LLU
- Turbocharger Oil Return Hose Replacement
- Turbocharger Replacement
- Camshaft Sprocket Replacement
- Cylinder Head Replacement - 1.6L LDE, LXV, and 1.8L 2H0,LUW,LFH
- Cylinder Head Replacement - 1.6L LLU
- Camshaft Seal Replacement - 1.6L LLU
- Engine Oil Cooler Housing Replacement
- Engine Support Fixture
- Valve Clearance Adjustment - 1.6L LDE, LXV, 1.8L 2H0
- Valve Clearance Adjustment - 1.6L LLU
- Valve Stem Oil Seal and Valve Spring Replacement
- Timing Belt Tensioner Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Timing Belt Tensioner Replacement - 1.6L LLU
- Timing Belt Adjustment - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Adjustment - 1.6L LLU
- Engine Replacement - 1.6L LDE - 6T40
- Engine Replacement - 1.6L LDE - F17-5 MDG
- Oil Pan Replacement
- Turbocharger Air Inlet Adapter Removal
- Turbocharger Air Inlet Adapter Installation
- Draining Fluids and Oil Filter Removal - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Oil Pump Cleaning and Inspection
- Engine Block Assemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Tensioner Installation
- Timing Belt Lower Front Cover Installation
- Timing Belt Center Front Cover Installation
- Crankshaft and Bearing Removal
- Timing Belt Lower Front Cover Removal
- Timing Belt Tensioner Removal
- Timing Belt Center Front Cover Removal
- Water Pump Removal
- Water Pump Installation
- Throttle Body Assembly Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Camshaft Cover Removal
- Camshaft Removal
- Oil Pan Removal
- Camshaft Cover Installation
- Throttle Body Assembly Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Intake Manifold Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Intake Manifold Disassemble - 1.6L LDE, LED, LFJ, and LXV
- Intake Manifold Assemble - 1.6L LDE, LED, LFJ, and LXV
- Power Steering Pump Belt Removal
- Oil Level Indicator and Tube Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Oil Level Indicator and Tube Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Oil Level Indicator and Tube Removal - 1.6L LLU
- Oil Level Indicator and Tube Installation - 1.6L LLU
- Engine Oil Cooler Removal
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous26 pages
- Oil Leak Diagnosis
- Oil Consumption Diagnosis
- Base Engine Misfire with Abnormal Valve Train Noise
- Engine Compression Test
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Cylinder Leakage Test - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Crankcase Ventilation System Inspection/Diagnosis - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Symptoms - Engine Mechanical
- Coolant in Engine Oil
- Drive Belt Tensioner Diagnosis
- Engine Noise Under Load
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Coolant in Combustion Chamber
- Oil Pressure Diagnosis and Testing
- Crankcase Ventilation System Inspection/Diagnosis - 1.6L LLU
- Cylinder Leakage Test - 1.6L LLU
- Dual Mass Flywheel Diagnosis
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Will Not Crank - Crankshaft Will Not Rotate
Other Information31 pages
- Oil Leak Diagnosis
- Oil Consumption Diagnosis
- Base Engine Misfire with Abnormal Valve Train Noise
- Engine Compression Test
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Cylinder Leakage Test - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Crankcase Ventilation System Inspection/Diagnosis - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Symptoms - Engine Mechanical
- Coolant in Engine Oil
- Drive Belt Tensioner Diagnosis
- Engine Noise Under Load
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Coolant in Combustion Chamber
- Oil Pressure Diagnosis and Testing
- Crankcase Ventilation System Inspection/Diagnosis - 1.6L LLU
- Cylinder Leakage Test - 1.6L LLU
- Dual Mass Flywheel Diagnosis
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
- Tools and Equipment
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Will Not Crank - Crankshaft Will Not Rotate
Repair Instructions - On Vehicle61 pages
- Engine Replacement - 1.6L LLU - 6T45
- Camshaft Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Camshaft Replacement - 1.6L LDE, LXV, and 1.8L 2H0
- Oil Pressure Relief Valve Replacement
- Timing Belt Idler Pulley Replacement
- Timing Belt Center Front Cover Replacement
- Timing Belt Upper Front Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Timing Belt Lower Front Cover Replacement
- Drive Belt Tensioner Replacement
- Oil Level Indicator Tube Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Crankshaft Front Oil Seal Replacement
- Crankshaft Rear Oil Seal Replacement
- Timing Belt Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Timing Belt Rear Cover Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Camshaft Position Actuator Adjuster Replacement
- Valve Spring Inspection and Measurement
- Inlet Manifold Replacement - 1.6L LDE and LXV
- Automatic Transmission Flex Plate Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Engine Oil and Oil Filter Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Camshaft Seal Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Oil Flow Check Valve Replacement
- Camshaft Position Actuator Solenoid Valve Replacement
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Valve Lifter Replacement - 1.6L LDE, LXV, LLU and 1.8L 2H0, LFH
- Valve Guide Reaming, and Valve and Seat Grinding
- Engine Front Cover with Oil Pump Replacement
- Camshaft Cover Replacement - 1.6L LLU
- Engine Mount Replacement
- Crankshaft Sprocket Replacement
- Power Steering Pump Belt Replacement
- Engine Oil and Oil Filter Replacement - 1.6L LLU
- Drive Belt Replacement
- Engine Mount Bracket Replacement
- Inlet Manifold Replacement - 1.6L LLU
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - 1.6L LLU
- Charge Air Cooler Outlet Air Hose Replacement
- Charge Air Cooler Inlet Air Hose Replacement
- Engine Replacement - 1.6L LLU - M32-6 MZ0
- Camshaft Replacement - 1.6L LLU
- Oil Level Indicator Tube Replacement - 1.6L LLU
- Timing Belt Rear Cover Replacement - 1.6L LLU
- Turbocharger Oil Return Hose Replacement
- Turbocharger Replacement
- Camshaft Sprocket Replacement
- Cylinder Head Replacement - 1.6L LDE, LXV, and 1.8L 2H0,LUW,LFH
- Cylinder Head Replacement - 1.6L LLU
- Camshaft Seal Replacement - 1.6L LLU
- Engine Oil Cooler Housing Replacement
- Valve Clearance Adjustment - 1.6L LDE, LXV, 1.8L 2H0
- Valve Clearance Adjustment - 1.6L LLU
- Valve Stem Oil Seal and Valve Spring Replacement
- Timing Belt Tensioner Replacement - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Timing Belt Tensioner Replacement - 1.6L LLU
- Engine Replacement - 1.6L LDE - 6T40
- Engine Replacement - 1.6L LDE - F17-5 MDG
- Oil Pan Replacement
- Timing Belt Upper Front Cover Replacement - 1.6L LLU
- Timing Belt Replacement - 1.6L LLU
- Engine Flywheel Replacement
- Crankshaft Balancer Replacement - LLU, LDE - AT
- Crankshaft Balancer Replacement - MT - F17, M32
Repair Instructions - Off Vehicle136 pages
- Valve Lifter Removal
- Crankshaft and Bearing Installation
- Cylinder Head Cleaning and Inspection
- Camshaft Position Actuator Adjuster Removal
- Camshaft Position Actuator Adjuster Installation
- Camshaft Position Actuator Solenoid Valve Removal
- Engine Flywheel Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Engine Coolant Thermostat Removal
- Camshaft Installation
- Camshaft Position Actuator Solenoid Valve Installation
- Engine Coolant Thermostat Installation
- Engine Flywheel Installation - LDE, LED, LFJ, LXV, 2H0, LUW
- Cylinder Head Installation
- Oil Pan Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Crankshaft Balancer Removal
- Intake Manifold Removal - 1.6L LDE, LED, LFJ, and LXV
- Timing Belt Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Rear Cover Removal
- Crankshaft Front Oil Seal Removal
- Engine Block Disassemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Engine Block Cleaning and Inspection
- Piston and Connecting Rod Disassemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Piston and Connecting Rod Assemble
- Exhaust Manifold Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Piston, Connecting Rod, and Bearing Installation
- Crankshaft Front Oil Seal Installation
- Timing Belt Idler Pulley Installation
- Timing Belt Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Crankshaft Balancer Installation
- Exhaust Manifold Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Exhaust Manifold Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Crankshaft Sprocket Removal
- Crankshaft Sprocket Installation
- Engine Coolant Thermostat Housing Removal
- Service Prior to Assembly
- Automatic Transmission Flex Plate Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Automatic Transmission Flex Plate Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Drive Belt Tensioner Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft Rear Oil Seal Installation
- Drive Belt Tensioner Installation
- Oil Pan Installation
- Cylinder Head Disassemble
- Cylinder Head Assemble
- Water Pump Pulley Removal
- Cylinder Head Removal
- Engine Coolant Thermostat Housing Installation
- Timing Belt Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Valve Lifter Installation
- Engine Front Cover and Oil Pump Removal
- Engine Front Cover and Oil Pump Installation
- Intake Manifold Installation - 1.6L LDE, LED, LFJ, and LXV
- Timing Belt Upper Front Cover Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Upper Front Cover Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Exhaust Manifold Removal - 1.6L LLU
- Exhaust Manifold Installation - 1.6L LLU
- Engine Flywheel Removal - 1.6L LLU
- Timing Belt Upper Front Cover Installation - 1.6L LLU
- Ignition Coil Installation
- Engine Oil Cooler Housing Installation - 1.6L LLU
- Intake Manifold Installation - 1.6L LLU
- Turbocharger Oil Return Hose Removal
- Turbocharger Oil Feed Pipe Removal
- Positive Crankcase Ventilation Pipe Removal - 1.6L LLU
- Positive Crankcase Ventilation Pipe Installation - 1.6L LLU
- Turbocharger Oil Feed Pipe Installation
- Turbocharger Oil Return Hose Installation
- Turbocharger Removal
- Turbocharger Installation
- Engine Oil Cooler Housing Removal - 1.6L LLU
- Throttle Body Assembly Removal - 1.6L LLU
- Intake Manifold Removal - 1.6L LLU
- Ignition Coil Removal
- Timing Belt Upper Front Cover Removal - 1.6L LLU
- Timing Belt Idler Pulley Removal
- Intake Manifold Disassemble - 1.6L LLU
- Intake Manifold Cleaning and Inspection - 1.6L LLU
- Exhaust Manifold Cleaning and Inspection - 1.6L LLU
- Engine Oil Cooler Installation
- Intake Manifold Assemble - 1.6L LLU
- Timing Belt Inspection - 1.6L LLU
- Piston and Connecting Rod Disassemble - 1.6L LLU
- Crankshaft Rear Oil Seal Removal
- Timing Belt Removal - 1.6L LLU
- Water Pump Pulley Installation
- Timing Belt Rear Cover Installation
- Timing Belt Installation - 1.6L LLU
- Throttle Body Assembly Installation - 1.6L LLU
- Engine Flywheel Installation - 1.6L LLU
- Camshaft Sprocket Removal
- Camshaft Sprocket Installation
- Engine Oil Cooler Housing Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Engine Oil Cooler Housing Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Positive Crankcase Ventilation Pipe Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Positive Crankcase Ventilation Pipe Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Power Steering Pump Belt Installation
- Draining Fluids and Oil Filter Removal - 1.6L LLU
- Drive Belt Removal
- Drive Belt Installation
- Crankshaft and Bearing Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Crankshaft and Bearing Cleaning and Inspection - 1.6L LLU
- Engine Support Fixture
- Timing Belt Adjustment - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Adjustment - 1.6L LLU
- Turbocharger Air Inlet Adapter Removal
- Turbocharger Air Inlet Adapter Installation
- Engine Block Disassemble - 1.6L LLU
- Draining Fluids and Oil Filter Removal - 1.6L LDE, LXV, 1.8L 2H0, LUW and LFH
- Oil Pump Cleaning and Inspection
- Engine Block Assemble - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Timing Belt Tensioner Installation
- Timing Belt Lower Front Cover Installation
- Timing Belt Center Front Cover Installation
- Crankshaft and Bearing Removal
- Timing Belt Lower Front Cover Removal
- Timing Belt Tensioner Removal
- Timing Belt Center Front Cover Removal
- Water Pump Removal
- Water Pump Installation
- Throttle Body Assembly Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Camshaft Cover Removal
- Camshaft Removal
- Oil Pan Removal
- Camshaft Cover Installation
- Throttle Body Assembly Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Intake Manifold Cleaning and Inspection - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Intake Manifold Disassemble - 1.6L LDE, LED, LFJ, and LXV
- Intake Manifold Assemble - 1.6L LDE, LED, LFJ, and LXV
- Power Steering Pump Belt Removal
- Oil Level Indicator and Tube Removal - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Oil Level Indicator and Tube Installation - LDE, LED, LFJ, LXV, 2H0, LUW, LFH
- Oil Level Indicator and Tube Removal - 1.6L LLU
- Oil Level Indicator and Tube Installation - 1.6L LLU
- Engine Oil Cooler Removal
- Engine Block Assemble - 1.6L LLU
Engine mechanics - 2.0L Diesel (LCD, LBS, LBX, LBY)495 pages
Repair Instructions201 pages
- Drive Belt Tensioner Replacement
- Turbocharger Oil Feed Pipe Replacement
- Generator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
- Timing Belt Front Cover Replacement
- Engine Sight Shield Replacement
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Hose Replacement
- Engine Lift Bracket Removal
- Engine Lift Bracket Installation
- Turbocharger Replacement - 2.0L Diesel LBS and LBX
- Timing Belt Idler Pulley Replacement
- Crankshaft Sprocket Replacement
- Generator Removal
- Camshaft Sprocket Replacement
- Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
- Timing Belt Tensioner Bracket Replacement
- Camshaft Sprocket Removal
- Catalytic Converter Removal
- Engine Oil Cooler Coolant Outlet Hose Installation
- Crankshaft Pulley Removal
- Engine Oil Cooler Coolant Outlet Hose Removal
- Engine Oil Cooler Coolant Inlet Hose Removal
- Engine Oil Cooler Coolant Inlet Hose Installation
- Belt Idler Pulley Removal - Pulley Side
- Belt Idler Pulley Removal - Engine Mount Side
- Crankshaft Pulley Installation
- Timing Belt Tensioner Bracket Installation
- Timing Belt Tensioner Bracket Removal
- Engine Oil Pressure Sensor Replacement - without Start/Stop System
- Timing Belt Front Cover Removal
- Timing Belt Front Cover Installation
- Crankshaft Pulley Replacement
- Exhaust Pressure Sensor Removal
- Diesel Fuel Separator Removal
- Diesel Fuel Separator Installation
- Oil Filter Adapter and Oil Cooler Assembly Removal
- Fuel Feed Hose Protector Removal
- Oil Filter Adapter and Oil Cooler Assembly Installation
- Oil Pump Replacement
- Oil Filter Adapter and Oil Cooler Assembly Replacement
- Engine Flywheel Replacement
- Oil Filter Removal
- Oil Filter Installation
- Timing Belt Replacement
- Crankshaft Rear Oil Seal Replacement
- Inlet Manifold Replacement
- Positive Crankcase Ventilation Oil Separator Replacement
- Belt Idler Pulley Bracket Removal
- Fuel Return Hose Removal
- Fuel Return Hose Installation
- Belt Idler Pulley Bracket Installation
- Crankshaft Front Oil Seal Replacement
- Exhaust Gas Recirculation Valve Cooler Removal
- Exhaust Gas Recirculation Valve Cooler Installation
- Turbocharger Oil Return Pipe Replacement - 2.0L Diesel LBS and LBX
- Oil Pan Disassemble
- Camshaft Sprocket Installation
- Catalytic Converter Installation - 2.0L Diesel LBS and LBX
- Belt Idler Pulley Installation - Pulley Side
- Belt Idler Pulley Installation - Engine Mount Side
- Fuel Feed Hose Protector Installation
- Exhaust Gas Recirculation Valve Cooler Disassemble
- Sump Replacement
- Exhaust Camshaft Replacement
- Intake Camshaft Replacement
- Camshaft Housing Cover Gasket Replacement
- Automatic Transmission Flex Plate Replacement
- Valve Lifter Replacement
- Automatic Transmission Flex Plate Installation
- Fuel Injection Feed Hose Removal
- Fuel Injection Feed Hose Installation
- Camshaft Rear Cover Replacement
- Oil Level Indicator Tube Replacement
- Belt Idler Pulley Replacement - Engine Mount Side
- Cylinder Head Replacement
- Engine Replacement - Automatic Transmission
- Generator Installation
- Belt Idler Pulley Bracket Replacement
- Belt Idler Pulley Replacement - Pulley Side
- Exhaust Gas Recirculation Valve Cooler Assemble
- Piston, Connecting Rod, and Bearing Replacement
- Positive Crankcase Ventilation Tube Replacement
- Charge Air Cooler Inlet Air Hose Replacement
- Charge Air Cooler Outlet Air Hose Replacement
- Oil Pan Assemble
- Engine Support Fixture
- Engine Mount Replacement
- Engine Mount Bracket Replacement
- Timing Belt Tensioner Replacement
- Oil Pump Suction Pipe Replacement
- Engine Oil Level Sensor Replacement
- Positive Crankcase Ventilation Oil Separator Removal - LBQ, LBR, LBS, LBX, and LBY
- Exhaust Gas Recirculation Pipe Removal
- Camshaft Rear Cover Removal
- Oil Level Indicator and Tube Removal - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Oil Return Pipe Removal - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Oil Feed Pipe Removal - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Removal - 2.0L Diesel LBS, LBX, and LCD
- Drive Belt Tensioner Removal
- Air Conditioning Compressor and Power Steering Pump Bracket Removal
- Exhaust Pressure Sensor Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Power Brake Booster Pump Removal
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal - LBQ, LBR, LBS, LBX, and LBY
- Heated Oxygen Sensor Removal - LBQ, LBR, LBS, LBX, and LCD
- Engine Mount Bracket Removal
- Timing Belt Removal - LBQ, LBR, LBS, LBX, and LCD
- Catalytic Converter Heat Shield Removal - 2.0L Diesel LBS, LBX, and LCD
- Timing Belt Tensioner Removal
- Timing Belt Idler Pulley Removal
- Water Pump Removal
- Fuel Feed Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Fuel Injection Pump Removal - LBR, LBQ, LBS, LBX, and LCD
- Fuel Injector Removal - LBQ, LBR, LBS, LBX, and LCD
- Engine Flywheel Removal
- Cylinder Head Removal
- Camshaft Housing Removal
- Valve Lifter Roller Removal
- Positive Crankcase Ventilation Tube Removal
- Piston and Connecting Rod Disassemble
- Glow Plug Removal
- Oil Pan Removal
- Oil Pump Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearing Removal
- Crankshaft Sprocket Removal
- Fuel Injection Pump Driven Sprocket Removal - LBQ, LBR, LBS, LBX, and LCD
- Intake Manifold Removal - 2.0L Diesel LBS, LBX, and LBY
- Intake Manifold Disassemble - 2.0L Diesel LBS, LBX, and LBY
- Piston, Connecting Rod, and Bearing Installation
- Crankshaft and Bearing Installation
- Catalytic Converter Heat Shield Installation - 2.0L Diesel LBS, LBX, and LCD
- Heated Oxygen Sensor Installation - LBQ, LBR, LBS, LBX, and LCD
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation - LBQ, LBR, LBS, LBX, and LBY
- Exhaust Gas Recirculation Pipe Installation
- Timing Belt Installation - LBQ, LBR, LBS, LBX, and LCD
- Engine Mount Bracket Installation
- Power Brake Booster Pump Installation
- Exhaust Pressure Sensor Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
- Air Conditioning Compressor and Power Steering Pump Bracket Installation
- Turbocharger Oil Feed Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Oil Return Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
- Glow Plug Installation
- Positive Crankcase Ventilation Tube Installation
- Fuel Injection Pump Driven Sprocket Installation - LBQ, LBR, LBS, LBX, and LCD
- Valve Lifter Roller Installation
- Intake Camshaft Installation
- Exhaust Manifold Removal - 2.0L Diesel LBS, LBX, and LCD
- Positive Crankcase Ventilation Oil Separator Installation - LBQ, LBR, LBS, LBX, and LBY
- Oil Pump Installation
- Oil Pan Installation
- Cylinder Head Installation
- Engine Flywheel Installation
- Fuel Injector Installation - LBQ, LBR, LBS, LBX, and LCD
- Intake Manifold Assemble - 2.0L Diesel LBS, LBX, and LBY
- Intake Manifold Installation - 2.0L Diesel LBS, LBX, and LBY
- Fuel Injection Pump Installation - LBQ, LBR, LBS, LBX, and LCD
- Crankshaft Sprocket Installation
- Water Pump Installation
- Timing Belt Idler Pulley Installation
- Timing Belt Tensioner Installation
- Drive Belt Tensioner Installation
- Exhaust Manifold Installation - LBQ, LBR, LBS, LBX, and LCD
- Turbocharger Installation - 2.0L Diesel LBS, LBX, and LCD
- Oil Level Indicator and Tube Installation - LBQ, LBR, LBS, LBX, and LCD
- Camshaft Rear Cover Installation
- Oil Filter Adapter Installation - LBQ, LBR, LBS, LBX, and LBY
- Fuel Injection Fuel Feed Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
- Exhaust Temperature Sensor Installation - LBQ, LBR, LBS, LBX, and LCD
- Valve Rocker Arm Cleaning and Inspection
- Camshaft Cover Cleaning and Inspection
- Fuel Rail Installation
- Fuel Rail Removal
- Oil Pump Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Oil Filter Adapter Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Engine Block Cleaning and Inspection
- Exhaust Pressure Sensor Installation - LBQ, LBR LBS, LBX, and LCD
- Fuel Injection Fuel Feed Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Camshaft Housing Installation
- Cylinder Head Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Turbocharger Cleaning and Inspection - 2.0L Diesel LBS, LBX, and LCD
- Intake Manifold Cleaning and Inspection - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Engine Block Disassemble
- Engine Block Assemble
- Fuel Feed Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
- Water Pump Cleaning and Inspection
- Camshaft Cleaning and Inspection
- Crankshaft and Bearing Cleaning and Inspection
- Cylinder Head Assemble
- Exhaust Temperature Sensor Removal - 2.0L Diesel LBS, LBX, and LCD
- Fuel Injection Pump Bracket Removal
- Fuel Injection Pump Bracket Installation
- Cylinder Head Disassemble
- Oil Filter Adapter Assemble
- Oil Filter Adapter Disassemble
- Fuel Injection Fuel Return Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Fuel Injection Fuel Return Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
- Oil Pump Assemble
- Piston and Connecting Rod Assemble
- Automatic Transmission Flex Plate Removal
Component Locator2 pages
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous30 pages
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Tensioner Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Dual Mass Flywheel Diagnosis
- Base Engine Misfire without Internal Engine Noises
- Symptoms - Engine Mechanical
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Excessive Oil Consumption
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Noise Under Load
- Fuel in Engine Oil
- Turbocharger Hissing Noise
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Lack of Oil Supply
- Base Engine Misfire with Coolant Consumption
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Engine Compression Test
- Oil Pressure Diagnosis and Testing
- Turbocharger Whine Noise
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
- Crankcase Ventilation System Inspection/Diagnosis
Other Information30 pages
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Tensioner Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Dual Mass Flywheel Diagnosis
- Base Engine Misfire without Internal Engine Noises
- Symptoms - Engine Mechanical
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Excessive Oil Consumption
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Noise Under Load
- Fuel in Engine Oil
- Turbocharger Hissing Noise
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Lack of Oil Supply
- Base Engine Misfire with Coolant Consumption
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Engine Compression Test
- Oil Pressure Diagnosis and Testing
- Turbocharger Whine Noise
- Cylinder Leakage Test
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
- Crankcase Ventilation System Inspection/Diagnosis
Repair Instructions - On Vehicle53 pages
- Oil Pan Deadener Bracket Replacement - Front
- Oil Pan Deadener Bracket Replacement - Rear
- Engine Oil and Oil Filter Replacement
- Engine Oil Pressure Sensor Replacement - with Start/Stop System
- Oil Pan Deadener Replacement
- Camshaft Housing Replacement
- Drive Belt Tensioner Replacement
- Turbocharger Oil Feed Pipe Replacement
- Generator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
- Timing Belt Front Cover Replacement
- Engine Sight Shield Replacement
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Hose Replacement
- Turbocharger Replacement - 2.0L Diesel LBS and LBX
- Timing Belt Idler Pulley Replacement
- Crankshaft Sprocket Replacement
- Camshaft Sprocket Replacement
- Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
- Timing Belt Tensioner Bracket Replacement
- Engine Oil Pressure Sensor Replacement - without Start/Stop System
- Crankshaft Pulley Replacement
- Oil Pump Replacement
- Oil Filter Adapter and Oil Cooler Assembly Replacement
- Engine Flywheel Replacement
- Timing Belt Replacement
- Crankshaft Rear Oil Seal Replacement
- Inlet Manifold Replacement
- Positive Crankcase Ventilation Oil Separator Replacement
- Crankshaft Front Oil Seal Replacement
- Turbocharger Oil Return Pipe Replacement - 2.0L Diesel LBS and LBX
- Sump Replacement
- Exhaust Camshaft Replacement
- Intake Camshaft Replacement
- Camshaft Housing Cover Gasket Replacement
- Automatic Transmission Flex Plate Replacement
- Valve Lifter Replacement
- Camshaft Rear Cover Replacement
- Oil Level Indicator Tube Replacement
- Belt Idler Pulley Replacement - Engine Mount Side
- Cylinder Head Replacement
- Engine Replacement - Automatic Transmission
- Belt Idler Pulley Bracket Replacement
- Belt Idler Pulley Replacement - Pulley Side
- Piston, Connecting Rod, and Bearing Replacement
- Positive Crankcase Ventilation Tube Replacement
- Charge Air Cooler Inlet Air Hose Replacement
- Charge Air Cooler Outlet Air Hose Replacement
- Engine Support Fixture
- Engine Mount Replacement
- Engine Mount Bracket Replacement
- Timing Belt Tensioner Replacement
- Oil Pump Suction Pipe Replacement
- Engine Oil Level Sensor Replacement
- Engine Replacement - Manual Transmission
Repair Instructions - Off Vehicle166 pages
- Oil Pan Deadener Removal
- Oil Pan Deadener Bracket Removal - Front
- Oil Pan Deadener Bracket Removal - Rear
- Oil Pan Deadener Bracket Installation - Rear
- Oil Pan Deadener Bracket Installation - Front
- Oil Pan Deadener Installation
- Exhaust Gas Recirculation Valve Cooler Cleaning and Inspection
- Oil Pump Disassemble
- Exhaust Camshaft Installation
- Exhaust Camshaft Removal
- Intake Camshaft Removal
- Engine Lift Bracket Removal
- Engine Lift Bracket Installation
- Generator Removal
- Camshaft Sprocket Removal
- Catalytic Converter Removal
- Engine Oil Cooler Coolant Outlet Hose Installation
- Crankshaft Pulley Removal
- Engine Oil Cooler Coolant Outlet Hose Removal
- Engine Oil Cooler Coolant Inlet Hose Removal
- Engine Oil Cooler Coolant Inlet Hose Installation
- Belt Idler Pulley Removal - Pulley Side
- Belt Idler Pulley Removal - Engine Mount Side
- Crankshaft Pulley Installation
- Timing Belt Tensioner Bracket Installation
- Timing Belt Tensioner Bracket Removal
- Timing Belt Front Cover Removal
- Timing Belt Front Cover Installation
- Exhaust Pressure Sensor Removal
- Diesel Fuel Separator Removal
- Diesel Fuel Separator Installation
- Oil Filter Adapter and Oil Cooler Assembly Removal
- Fuel Feed Hose Protector Removal
- Oil Filter Adapter and Oil Cooler Assembly Installation
- Oil Filter Removal
- Oil Filter Installation
- Belt Idler Pulley Bracket Removal
- Fuel Return Hose Removal
- Fuel Return Hose Installation
- Belt Idler Pulley Bracket Installation
- Exhaust Gas Recirculation Valve Cooler Removal
- Exhaust Gas Recirculation Valve Cooler Installation
- Oil Pan Disassemble
- Camshaft Sprocket Installation
- Catalytic Converter Installation - 2.0L Diesel LBS and LBX
- Belt Idler Pulley Installation - Pulley Side
- Belt Idler Pulley Installation - Engine Mount Side
- Fuel Feed Hose Protector Installation
- Exhaust Gas Recirculation Valve Cooler Disassemble
- Automatic Transmission Flex Plate Installation
- Fuel Injection Feed Hose Removal
- Fuel Injection Feed Hose Installation
- Generator Installation
- Exhaust Gas Recirculation Valve Cooler Assemble
- Oil Pan Assemble
- Positive Crankcase Ventilation Oil Separator Removal - LBQ, LBR, LBS, LBX, and LBY
- Exhaust Gas Recirculation Pipe Removal
- Camshaft Rear Cover Removal
- Oil Level Indicator and Tube Removal - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Oil Return Pipe Removal - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Oil Feed Pipe Removal - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Removal - 2.0L Diesel LBS, LBX, and LCD
- Drive Belt Tensioner Removal
- Air Conditioning Compressor and Power Steering Pump Bracket Removal
- Exhaust Pressure Sensor Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Power Brake Booster Pump Removal
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal - LBQ, LBR, LBS, LBX, and LBY
- Heated Oxygen Sensor Removal - LBQ, LBR, LBS, LBX, and LCD
- Engine Mount Bracket Removal
- Timing Belt Removal - LBQ, LBR, LBS, LBX, and LCD
- Catalytic Converter Heat Shield Removal - 2.0L Diesel LBS, LBX, and LCD
- Timing Belt Tensioner Removal
- Timing Belt Idler Pulley Removal
- Water Pump Removal
- Fuel Feed Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Fuel Injection Pump Removal - LBR, LBQ, LBS, LBX, and LCD
- Fuel Injector Removal - LBQ, LBR, LBS, LBX, and LCD
- Engine Flywheel Removal
- Cylinder Head Removal
- Camshaft Housing Removal
- Valve Lifter Roller Removal
- Positive Crankcase Ventilation Tube Removal
- Piston and Connecting Rod Disassemble
- Glow Plug Removal
- Oil Pan Removal
- Oil Pump Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearing Removal
- Crankshaft Sprocket Removal
- Fuel Injection Pump Driven Sprocket Removal - LBQ, LBR, LBS, LBX, and LCD
- Intake Manifold Removal - 2.0L Diesel LBS, LBX, and LBY
- Intake Manifold Disassemble - 2.0L Diesel LBS, LBX, and LBY
- Piston, Connecting Rod, and Bearing Installation
- Crankshaft and Bearing Installation
- Catalytic Converter Heat Shield Installation - 2.0L Diesel LBS, LBX, and LCD
- Heated Oxygen Sensor Installation - LBQ, LBR, LBS, LBX, and LCD
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation - LBQ, LBR, LBS, LBX, and LBY
- Exhaust Gas Recirculation Pipe Installation
- Timing Belt Installation - LBQ, LBR, LBS, LBX, and LCD
- Engine Mount Bracket Installation
- Power Brake Booster Pump Installation
- Exhaust Pressure Sensor Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
- Air Conditioning Compressor and Power Steering Pump Bracket Installation
- Turbocharger Oil Feed Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
- Turbocharger Oil Return Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
- Glow Plug Installation
- Positive Crankcase Ventilation Tube Installation
- Fuel Injection Pump Driven Sprocket Installation - LBQ, LBR, LBS, LBX, and LCD
- Valve Lifter Roller Installation
- Intake Camshaft Installation
- Exhaust Manifold Removal - 2.0L Diesel LBS, LBX, and LCD
- Positive Crankcase Ventilation Oil Separator Installation - LBQ, LBR, LBS, LBX, and LBY
- Oil Pump Installation
- Oil Pan Installation
- Cylinder Head Installation
- Engine Flywheel Installation
- Fuel Injector Installation - LBQ, LBR, LBS, LBX, and LCD
- Intake Manifold Assemble - 2.0L Diesel LBS, LBX, and LBY
- Intake Manifold Installation - 2.0L Diesel LBS, LBX, and LBY
- Fuel Injection Pump Installation - LBQ, LBR, LBS, LBX, and LCD
- Crankshaft Sprocket Installation
- Water Pump Installation
- Timing Belt Idler Pulley Installation
- Timing Belt Tensioner Installation
- Drive Belt Tensioner Installation
- Exhaust Manifold Installation - LBQ, LBR, LBS, LBX, and LCD
- Turbocharger Installation - 2.0L Diesel LBS, LBX, and LCD
- Oil Level Indicator and Tube Installation - LBQ, LBR, LBS, LBX, and LCD
- Camshaft Rear Cover Installation
- Oil Filter Adapter Installation - LBQ, LBR, LBS, LBX, and LBY
- Fuel Injection Fuel Feed Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
- Exhaust Temperature Sensor Installation - LBQ, LBR, LBS, LBX, and LCD
- Valve Rocker Arm Cleaning and Inspection
- Camshaft Cover Cleaning and Inspection
- Fuel Rail Installation
- Fuel Rail Removal
- Oil Pump Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Oil Filter Adapter Cleaning and Inspection
- Exhaust Manifold Cleaning and Inspection
- Engine Block Cleaning and Inspection
- Exhaust Pressure Sensor Installation - LBQ, LBR LBS, LBX, and LCD
- Fuel Injection Fuel Feed Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Camshaft Housing Installation
- Cylinder Head Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Turbocharger Cleaning and Inspection - 2.0L Diesel LBS, LBX, and LCD
- Intake Manifold Cleaning and Inspection - 2.0L Diesel LBQ, LBR, LBS, and LBX
- Engine Block Disassemble
- Engine Block Assemble
- Fuel Feed Pipe Installation - 2.0L Diesel LBS, LBX, and LCD
- Water Pump Cleaning and Inspection
- Camshaft Cleaning and Inspection
- Crankshaft and Bearing Cleaning and Inspection
- Cylinder Head Assemble
- Exhaust Temperature Sensor Removal - 2.0L Diesel LBS, LBX, and LCD
- Fuel Injection Pump Bracket Removal
- Fuel Injection Pump Bracket Installation
- Cylinder Head Disassemble
- Oil Filter Adapter Assemble
- Oil Filter Adapter Disassemble
- Fuel Injection Fuel Return Pipe Removal - LBQ, LBR, LBS, LBX, and LCD
- Fuel Injection Fuel Return Pipe Installation - LBQ, LBR, LBS, LBX, and LCD
- Oil Pump Assemble
- Piston and Connecting Rod Assemble
- Automatic Transmission Flex Plate Removal
Engine control and fuel system - 1.4L (LDD, LDU, LLU, LUH, LUJ)328 pages
Repair Instructions52 pages
- Engine Oil Pressure Indicator Switch Replacement - 1.4L LUH and LUJ
- Fuel Injection Fuel Rail Assembly Replacement - LUH,LUJ w. El. Fuel Returnless Syst.
- Charge Air Bypass Regulator Solenoid Valve Replacement
- Plastic Collar Quick Connect Fitting Service
- Crankshaft Position System Variation Learn - LDD
- Ignition Coil Replacement
- Air Cleaner Assembly Replacement - 1.4L LDD
- Air Cleaner Assembly Replacement - 1.6L LGE and LLU
- Engine Coolant Temperature Sensor Replacement - Radiator
- Air Cleaner Inlet Duct Replacement
- Air Cleaner Outlet Duct Replacement - 1.4L LDD
- Air Cleaner Element Replacement - 1.4L LDD
- Engine Coolant Temperature Sensor Replacement - Thermostat
- Engine Coolant Temperature Sensor Replacement - Water Outlet
- Engine Oil Pressure Indicator Switch Replacement - 1.4L LDD
- Fuel Pressure Relief
- Fuel Feed Pipe Replacement - 1.4L LDD
- Evaporative Emission Canister Replacement
- Evaporative Emission Canister Purge Solenoid Valve Replacement - 1.4L LDD
- Camshaft Position Actuator Solenoid Valve Replacement
- Camshaft Position Sensor Replacement
- Fuel Tank Replacement
- Fuel Tank Fuel Pump Module Replacement
- Fuel System Cleaning
- Spark Plug Replacement
- Manifold Absolute Pressure Sensor Replacement - 1.4L LDD
- Fuel Injection Fuel Rail Assembly Replacement - LDD
- Fuel Injector Replacement
- Spark Plug Inspection
- Knock Sensor Replacement
- Throttle Body Inspection and Cleaning
- Air Cleaner Outlet Duct Replacement - 1.4L LUH and LUJ
- Air Cleaner Element Replacement - 1.4L LUH and LUJ
- Air Cleaner Assembly Replacement - 1.4L LUH and LUJ
- Heated Oxygen Sensor Replacement - Sensor 1 - 1.4L LDD
- Crankshaft Position Sensor Replacement
- Mass Airflow Sensor Replacement - 1.4L LDD
- Mass Airflow Sensor Replacement - 1.4L LUH, LUJ and 1.6L LGE
- Heated Oxygen Sensor Replacement - Sensor 1 - 1.4L LUH and LUJ
- Throttle Body Assembly Replacement - 1.4L LDD
- Throttle Body Assembly Replacement - 1.4L LUH and LUJ
- Manifold Absolute Pressure Sensor Replacement - 1.4L LUH and LUJ
- Evaporative Emission Canister Purge Solenoid Valve Replacement - 1.4L LUH and LUJ
- Charge Air Cooler Inlet Air Hose Replacement
- Charge Air Cooler Outlet Air Hose Replacement - Manual Transmission
- Heated Oxygen Sensor Replacement - Sensor 2
- Accelerator Pedal Position Sensor Replacement
- Fuel Tank Draining
- Fuel Tank Filler Pipe Replacement
- Engine Control Module Replacement
- Fuel Sender Assembly Replacement
- Barometric Pressure Sensor Replacement
Description and Operation10 pages
- Evaporative Emission Control System Description
- Air Inlet System Description - LDD or LUJ
- Throttle Actuator Control (TAC) System Description - LLD
- Knock Sensor System Description - LDD or LUJ
- Electronic Ignition System Description - LDD or LUJ
- Engine Control Module Description - LDD
- Fuel System Description - LDD or LUJ
- Camshaft Actuator System Description - LDD or LUJ
- Boost Control System Description - LUJ
- Turbocharger System Description - LUJ
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous128 pages
- DTC P1400
- DTC P2096 or P2097
- DTC P0119
- DTC P0101 - LDD
- DTC P0102 or P0103 - LDD
- DTC P0201, P0202, P0203, or P0204 - LDD
- DTC P0131, P0132, P0137, or P0138 - LDD
- DTC P0107 or P0108 - LDD
- DTC P0010 or P0013 - LDD
- DTC P0112, P0113, or P0114 - LDD
- DTC P0011 or P0014 - LDD
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LDD
- DTC P0016 or P0017 - LDD
- DTC P2122, P2123, P2127, P2128, or P2138 - LDD
- DTC P0341 or P0366 - LDD
- DTC P0300-P0304 - LDD
- DTC P0340 or P0365 - LDD
- DTC P0325, P0327, or P0328 - LDD
- Malfunction Indicator Lamp (MIL) Diagnosis - LDD
- Fuel Pump Electrical Circuit Diagnosis - LDD
- Fuel Injector Diagnosis - LDD or LUJ
- Fuel System Diagnosis - LDD
- Alcohol/Contaminants-in-Fuel Diagnosis - LDD or LUJ
- DTC P0641, P0651, P0697, or P06A3 - LDD
- DTC P0630 - LDD
- Symptoms - Engine Controls - LDD or LUJ
- DTC P0610 - LDD
- Electronic Ignition System Diagnosis - LDD or LUJ
- Poor Fuel Fill Quality - LDD or LUJ
- DTC P0443 - LDD
- Engine Cranks But Does Not Run - LDD or LUJ
- DTC P0420 - LDD
- Fuel Injector Circuit Diagnosis - LDD or LUJ
- DTC P0116 - LDD
- DTC P0121-P0123, P0222, P0223, or P2135 - LDD
- DTC P0117 or P0118 - LDD
- DTC P0685, P0689, or P0690 - LDD
- DTC P0068 or P1101 - LDD
- DTC P0335 or P0336 - LDD
- DTC P0133, P0134, P0140, P1133, P2270, P2271, or P2A00 - LDD
- DTC P0324 or P06B6 - LDD
- DTC P0627-P0629 - LDD
- DTC P1516, P2100-P2103, P2119, or P2176 - LDD
- DTC P2008, P2009, or P2010 - LDD
- Ignition Relay Diagnosis - LDD or LUJ
- DTC P0601-P0604, P0606, P0607, P16F3, or P2610 - LDD
- DTC P018B-P018D
- DTC P0231, P0232, or P023F
- DTC P025A
- DTC P0601-P0604, P0606, or P062F - Fuel Pump Control Module
- DTC P0641 or P06A6
- DTC P1255 or P064A
- DTC P2534 - Fuel Pump Control Module
- DTC P2635
- Fuel Pump Electrical Circuit Diagnosis - LUJ
- DTC P0106 - LDD
- DTC P0128 - LDD
- DTC P0171 or P0172 - LDD
- DTC P0315 - LDD
- DTC P0351-P0354 - LDD
- DTC P0660 - LDD
- DTC P1682 - LDD
- DTC P1104 - LDD
- DTC P0102 or P0103 - LUJ
- DTC P0010 or P0013 - LUJ
- DTC P0011 or P0014 - LUJ
- DTC P0112, P0113, or P0114 - LUJ
- DTC P0107 or P0108 - LUJ
- DTC P0106 - LUJ
- DTC P0068 or P1101 - LUJ
- DTC P0101 - LUJ
- DTC P0121-P0123, P0222, P0223, or P2135 - LUJ
- DTC P0335 or P0336 - LUJ
- DTC P0116 - LUJ
- DTC P0117 or P0118 - LUJ
- DTC P0325, P0327, or P0328 - LUJ
- DTC P0315 - LUJ
- DTC P0300-P0304 - LUJ
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LUJ
- DTC P0340 or P0365 - LUJ
- DTC P0341 or P0366 - LUJ
- DTC P1104 - LUJ
- DTC P2122, P2123, P2127, P2128, or P2138 - LUJ
- DTC P1682 - LUJ
- DTC P0685, P0689, or P0690 - LUJ
- DTC P0641, P0651, P0697, or P06A3 - LUJ
- DTC P0630 - LUJ
- DTC P1516, P2100-P2103, P2119, or P2176 - LUJ
- DTC P0351-P0354 - LUJ
- DTC P0610 - LUJ
- DTC P0128 - LUJ
- DTC P0016 or P0017 - LUJ
- DTC P0420 - LUJ
- DTC P0171 or P0172 - LUJ
- DTC P0201, P0202, P0203, or P0204 - LUJ
- DTC P0131, P0132, P0137, or P0138 - LUJ
- DTC P0324, P0326, or P06B6 - LUJ
- DTC P0442 - LUJ
- DTC P0455 - LUJ
- DTC P0496 - LUJ
- DTC P0111 - LUJ
- DTC P050A - LUJ
- DTC P0033-P0035 - LUJ
- DTC P050D - LUJ
- DTC P0601-P0604, P0606, P062F, P16F3, or P2610 - LUJ
- DTC P0650 - LUJ
- DTC P0700 - LUJ
- DTC P0236, P0237, or P0238 - LUJ
- DTC P0096, P0097, or P0098 - LUJ
- DTC P2227-P2230 - LUJ
- DTC P00C7 - LUJ
- DTC P0234 or P0299 - LUJ
- DTC P0443 or P0449 - LUJ
- DTC P1258 - LUJ
- DTC P0133, P0134, P013A, P013B, P013E, P013F, P0140, P1133, P2270, P2271, or P2A00 - LUJ
- DTC P0243, P0245, or P0246 - LUJ
- DTC P160D - LUJ
- DTC P160E - LUJ
- DTC P2261 - LUJ
- DTC P069E - LUJ
- DTC P150C - LUJ
- DTC P160A - LUJ
- DTC P0451-P0454 - LUJ
- DTC P0506 or P0507 - LUJ
- DTC P050B - LUJ
- DTC P050E - LUJ
- Fuel Pressure Measurement
- DTC P0446
Other Information128 pages
- DTC P1400
- DTC P2096 or P2097
- DTC P0119
- DTC P0101 - LDD
- DTC P0102 or P0103 - LDD
- DTC P0201, P0202, P0203, or P0204 - LDD
- DTC P0131, P0132, P0137, or P0138 - LDD
- DTC P0107 or P0108 - LDD
- DTC P0010 or P0013 - LDD
- DTC P0112, P0113, or P0114 - LDD
- DTC P0011 or P0014 - LDD
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LDD
- DTC P0016 or P0017 - LDD
- DTC P2122, P2123, P2127, P2128, or P2138 - LDD
- DTC P0341 or P0366 - LDD
- DTC P0300-P0304 - LDD
- DTC P0340 or P0365 - LDD
- DTC P0325, P0327, or P0328 - LDD
- Malfunction Indicator Lamp (MIL) Diagnosis - LDD
- Fuel Pump Electrical Circuit Diagnosis - LDD
- Fuel Injector Diagnosis - LDD or LUJ
- Fuel System Diagnosis - LDD
- Alcohol/Contaminants-in-Fuel Diagnosis - LDD or LUJ
- DTC P0641, P0651, P0697, or P06A3 - LDD
- DTC P0630 - LDD
- Symptoms - Engine Controls - LDD or LUJ
- DTC P0610 - LDD
- Electronic Ignition System Diagnosis - LDD or LUJ
- Poor Fuel Fill Quality - LDD or LUJ
- DTC P0443 - LDD
- Engine Cranks But Does Not Run - LDD or LUJ
- DTC P0420 - LDD
- Fuel Injector Circuit Diagnosis - LDD or LUJ
- DTC P0116 - LDD
- DTC P0121-P0123, P0222, P0223, or P2135 - LDD
- DTC P0117 or P0118 - LDD
- DTC P0685, P0689, or P0690 - LDD
- DTC P0068 or P1101 - LDD
- DTC P0335 or P0336 - LDD
- DTC P0133, P0134, P0140, P1133, P2270, P2271, or P2A00 - LDD
- DTC P0324 or P06B6 - LDD
- DTC P0627-P0629 - LDD
- DTC P1516, P2100-P2103, P2119, or P2176 - LDD
- DTC P2008, P2009, or P2010 - LDD
- Ignition Relay Diagnosis - LDD or LUJ
- DTC P0601-P0604, P0606, P0607, P16F3, or P2610 - LDD
- DTC P018B-P018D
- DTC P0231, P0232, or P023F
- DTC P025A
- DTC P0601-P0604, P0606, or P062F - Fuel Pump Control Module
- DTC P0641 or P06A6
- DTC P1255 or P064A
- DTC P2534 - Fuel Pump Control Module
- DTC P2635
- Fuel Pump Electrical Circuit Diagnosis - LUJ
- DTC P0106 - LDD
- DTC P0128 - LDD
- DTC P0171 or P0172 - LDD
- DTC P0315 - LDD
- DTC P0351-P0354 - LDD
- DTC P0660 - LDD
- DTC P1682 - LDD
- DTC P1104 - LDD
- DTC P0102 or P0103 - LUJ
- DTC P0010 or P0013 - LUJ
- DTC P0011 or P0014 - LUJ
- DTC P0112, P0113, or P0114 - LUJ
- DTC P0107 or P0108 - LUJ
- DTC P0106 - LUJ
- DTC P0068 or P1101 - LUJ
- DTC P0101 - LUJ
- DTC P0121-P0123, P0222, P0223, or P2135 - LUJ
- DTC P0335 or P0336 - LUJ
- DTC P0116 - LUJ
- DTC P0117 or P0118 - LUJ
- DTC P0325, P0327, or P0328 - LUJ
- DTC P0315 - LUJ
- DTC P0300-P0304 - LUJ
- DTC P0030, P0036, P0053, P0054, P0135, or P0141 - LUJ
- DTC P0340 or P0365 - LUJ
- DTC P0341 or P0366 - LUJ
- DTC P1104 - LUJ
- DTC P2122, P2123, P2127, P2128, or P2138 - LUJ
- DTC P1682 - LUJ
- DTC P0685, P0689, or P0690 - LUJ
- DTC P0641, P0651, P0697, or P06A3 - LUJ
- DTC P0630 - LUJ
- DTC P1516, P2100-P2103, P2119, or P2176 - LUJ
- DTC P0351-P0354 - LUJ
- DTC P0610 - LUJ
- DTC P0128 - LUJ
- DTC P0016 or P0017 - LUJ
- DTC P0420 - LUJ
- DTC P0171 or P0172 - LUJ
- DTC P0201, P0202, P0203, or P0204 - LUJ
- DTC P0131, P0132, P0137, or P0138 - LUJ
- DTC P0324, P0326, or P06B6 - LUJ
- DTC P0442 - LUJ
- DTC P0455 - LUJ
- DTC P0496 - LUJ
- DTC P0111 - LUJ
- DTC P050A - LUJ
- DTC P0033-P0035 - LUJ
- DTC P050D - LUJ
- DTC P0601-P0604, P0606, P062F, P16F3, or P2610 - LUJ
- DTC P0650 - LUJ
- DTC P0700 - LUJ
- DTC P0236, P0237, or P0238 - LUJ
- DTC P0096, P0097, or P0098 - LUJ
- DTC P2227-P2230 - LUJ
- DTC P00C7 - LUJ
- DTC P0234 or P0299 - LUJ
- DTC P0443 or P0449 - LUJ
- DTC P1258 - LUJ
- DTC P0133, P0134, P013A, P013B, P013E, P013F, P0140, P1133, P2270, P2271, or P2A00 - LUJ
- DTC P0243, P0245, or P0246 - LUJ
- DTC P160D - LUJ
- DTC P160E - LUJ
- DTC P2261 - LUJ
- DTC P069E - LUJ
- DTC P150C - LUJ
- DTC P160A - LUJ
- DTC P0451-P0454 - LUJ
- DTC P0506 or P0507 - LUJ
- DTC P050B - LUJ
- DTC P050E - LUJ
- Fuel Pressure Measurement
- DTC P0446
Technical Service Bulletins4 pages
Schematic and Routing Diagrams2 pages
Engine control and fuel system - 1.3L Diesel263 pages
Repair Instructions61 pages
- Exhaust Gas Recirculation Valve Vacuum Tank Replacement - with Start/Stop System
- Exhaust Gas Recirculation Valve Cooler Replacement - with Start/Stop System
- Crankshaft Position Sensor Replacement - with Start/Stop System
- Accelerator Pedal Position Sensor Replacement
- Water-in-Fuel Draining
- Plastic Collar Quick Connect Fitting Service
- Glow Plug Control Module Replacement
- Fuel Injector Flow Rate Programming
- Air Cleaner Element Replacement
- Air Cleaner Insulator Replacement
- Air Cleaner Outlet Front Duct Replacement
- Air Cleaner Outlet Rear Duct Replacement
- Air Cleaner Replacement
- Camshaft Position Sensor Replacement
- Charge Air Cooler Inlet Air Hose Replacement
- Charge Air Cooler Outlet Air Hose Replacement
- Crankshaft Position Sensor Replacement - without Start/Stop System
- Diesel Fuel Separator Replacement
- Engine Control Module Replacement
- Engine Coolant Temperature Sensor Replacement
- Engine Oil Pressure Sensor Replacement
- Exhaust Gas Recirculation Pipe Replacement
- Exhaust Gas Recirculation Valve Cooler Replacement - without Start/Stop System
- Exhaust Gas Recirculation Valve Vacuum Tank Replacement - without Start/Stop System
- Exhaust Pressure Sensor Replacement
- Exhaust Temperature Sensor Replacement - Position 1
- Fuel Feed Front Pipe Replacement
- Fuel Feed Pipe Replacement - Fuel Filter to Fuel Feed Pipe
- Fuel Feed Pipe Replacement - Fuel Tank Fuel Pump to Fuel Filter Housing
- Fuel Filter Assembly Replacement
- Fuel Filter Replacement
- Fuel Tank Draining
- Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector
- Fuel Injection Fuel Feed Pipe Replacement - Fuel Injection Pump to Fuel Rail
- Fuel Injection Fuel Rail Fuel Return Tube Replacement
- Fuel Injection Pump Replacement
- Fuel Return Pipe Replacement - Diesel Fuel Separator to Fuel Return Pipe
- Fuel Return Pipe Replacement
- Fuel Return Hose Replacement - Diesel Fuel Separator to Injection Pump
- Fuel Tank Filler Hose Replacement
- Fuel Tank Filler Pipe Replacement
- Fuel Tank Fuel Pump Module Replacement
- Fuel Tank Fuel Pump Module Wiring Harness Replacement
- Fuel Tank Replacement
- Fuel System Cleaning
- Glow Plug Replacement
- Glow Plug Wire Replacement
- Manifold Absolute Pressure Sensor Replacement
- Mass Airflow Sensor Replacement
- Fuel Injection Fuel Rail Assembly Replacement
- Fuel Injector Replacement
- Heated Oxygen Sensor Replacement
- Throttle Body Adaptor Replacement
- Throttle Body Assembly Replacement
- Turbocharger Wastegate Actuator Hose Replacement
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Replacement
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Vacuum Tube Replacement
- Inlet Air Duct Replacement
- Rear Inlet Air Duct Replacement
- Vacuum Pump Assembly Replacement
- Fuel Feed Pipe Replacement
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous97 pages
- DTC P200A
- DTC P2016 or P2017
- DTC P2015
- DTC P2009 or P2010
- DTC P2008
- DTC P257E or P257F
- DTC P0297
- DTC P1845
- DTC P161F
- DTC P3996
- DTC P15A3
- DTC P0030-P0032
- DTC P0131 or P0132
- DTC P0234 or P0299
- DTC P0133
- DTC P0219
- DTC P0182 or P0183
- DTC P0201, P0202, P0203, or P0204
- DTC P0192 or P0193
- DTC P0122 or P0123
- DTC P0016, P0340, or P0344
- DTC P0117 or P0118
- DTC P0045-P0048
- DTC P0112 or P0113
- DTC P003A
- DTC P0069
- DTC P0101, P0102, or P0103
- DTC P0087 or P0088
- DTC P0097 or P0098
- DTC P0313
- DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
- DTC P052E or P053A-P053C
- DTC P0627-P0629
- DTC P0107 or P0108
- DTC P0611
- DTC P0090, P0091, or P0092
- DTC P0251-P0254
- DTC P062D or P062E
- DTC P062A
- DTC P0602, P0605-P0607, P060A, P060B, P0610, P061A, P061C, P062B, or P062F
- DTC P0336
- DTC P0630
- DTC P0194
- DTC P0658 or P0659
- DTC P066A, P066C, P066E, or P067A
- DTC P068A or P068B
- DTC P0697
- DTC P160E
- DTC P1640
- DTC P160D
- DTC P064D
- DTC P1325
- DTC P160A
- DTC P161C
- Fuel Tank Leak Test
- Fuel Injector Balance Test with Scan Tool
- Fuel System Diagnosis
- Engine Cranks But Does Not Run
- Malfunction Indicator Lamp (MIL) Diagnosis
- Water-in-Fuel Lamp Diagnosis
- Symptoms - Engine Controls
- DTC P2A00
- DTC P2687-P2689
- DTC P2626
- DTC P268C-P268F
- DTC P2617
- DTC P253F
- Fuel Pump Electrical Circuit Diagnosis
- Ignition Relay Diagnosis
- DTC P2564 or P2565
- DTC P2459
- DTC P2458
- DTC P2454 or P2455
- DTC P2453
- DTC P245A-P245D
- DTC P2231
- DTC P2263
- DTC P2243
- DTC P2265
- DTC P2282
- DTC P2228 or P2229
- DTC P2101
- DTC P2100, P2102, or P2103
- DTC P2032 or P2033
- DTC P0401 or P0402
- DTC P0403, P0489, or P0490
- DTC P0404
- DTC P0405 or P0406
- DTC P0641
- DTC P0651
- DTC P1409
- DTC P2413
- DTC P0671, P0672, P0673, or P0674
- DTC P2122, P2123, P2127, P2128, or P2138
- DTC P064C
- DTC P0380, P0383, or P0384
- DTC P2428
Other Information97 pages
- DTC P200A
- DTC P2016 or P2017
- DTC P2015
- DTC P2009 or P2010
- DTC P2008
- DTC P257E or P257F
- DTC P0297
- DTC P1845
- DTC P161F
- DTC P3996
- DTC P15A3
- DTC P0030-P0032
- DTC P0131 or P0132
- DTC P0234 or P0299
- DTC P0133
- DTC P0219
- DTC P0182 or P0183
- DTC P0201, P0202, P0203, or P0204
- DTC P0192 or P0193
- DTC P0122 or P0123
- DTC P0016, P0340, or P0344
- DTC P0117 or P0118
- DTC P0045-P0048
- DTC P0112 or P0113
- DTC P003A
- DTC P0069
- DTC P0101, P0102, or P0103
- DTC P0087 or P0088
- DTC P0097 or P0098
- DTC P0313
- DTC P0261, P0262, P0264, P0265, P0267, P0268, P0270, or P0271
- DTC P052E or P053A-P053C
- DTC P0627-P0629
- DTC P0107 or P0108
- DTC P0611
- DTC P0090, P0091, or P0092
- DTC P0251-P0254
- DTC P062D or P062E
- DTC P062A
- DTC P0602, P0605-P0607, P060A, P060B, P0610, P061A, P061C, P062B, or P062F
- DTC P0336
- DTC P0630
- DTC P0194
- DTC P0658 or P0659
- DTC P066A, P066C, P066E, or P067A
- DTC P068A or P068B
- DTC P0697
- DTC P160E
- DTC P1640
- DTC P160D
- DTC P064D
- DTC P1325
- DTC P160A
- DTC P161C
- Fuel Tank Leak Test
- Fuel Injector Balance Test with Scan Tool
- Fuel System Diagnosis
- Engine Cranks But Does Not Run
- Malfunction Indicator Lamp (MIL) Diagnosis
- Water-in-Fuel Lamp Diagnosis
- Symptoms - Engine Controls
- DTC P2A00
- DTC P2687-P2689
- DTC P2626
- DTC P268C-P268F
- DTC P2617
- DTC P253F
- Fuel Pump Electrical Circuit Diagnosis
- Ignition Relay Diagnosis
- DTC P2564 or P2565
- DTC P2459
- DTC P2458
- DTC P2454 or P2455
- DTC P2453
- DTC P245A-P245D
- DTC P2231
- DTC P2263
- DTC P2243
- DTC P2265
- DTC P2282
- DTC P2228 or P2229
- DTC P2101
- DTC P2100, P2102, or P2103
- DTC P2032 or P2033
- DTC P0401 or P0402
- DTC P0403, P0489, or P0490
- DTC P0404
- DTC P0405 or P0406
- DTC P0641
- DTC P0651
- DTC P1409
- DTC P2413
- DTC P0671, P0672, P0673, or P0674
- DTC P2122, P2123, P2127, P2128, or P2138
- DTC P064C
- DTC P0380, P0383, or P0384
- DTC P2428
- Schematic and Routing Diagrams › Engine Controls Schematics
Engine control and fuel system - 1.7L Diesel (LPL or LPV)219 pages
Repair Instructions53 pages
- Fuel Tank Draining
- Accelerator Pedal Position Sensor Replacement
- Water-in-Fuel Draining
- Plastic Collar Quick Connect Fitting Service
- Fuel Injector Flow Rate Programming
- Camshaft Position Sensor Replacement
- Air Cleaner Element Replacement
- Air Cleaner Assembly Replacement
- Air Cleaner Outlet Front Duct Replacement
- Air Cleaner Outlet Rear Duct Replacement
- Charge Air Cooler Inlet Pipe Replacement
- Mass Airflow Sensor Replacement
- Inlet Air Duct Replacement
- Fuel Filter Replacement
- Fuel Filter Assembly Replacement
- Engine Coolant Temperature Sensor Replacement - 1.7L Diesel LPL
- Turbocharger Pressure Sensor Replacement
- Fuel Tank Replacement
- Fuel Feed Pipe Replacement - Fuel Junction Block to Fuel Injection Pump - 1.7L Diesel LPL and LPV
- Fuel Tank Filler Pipe Replacement
- Glow Plug Replacement - 1.7L Diesel LPL and LPV
- Crankshaft Position Sensor Replacement - 1.7L Diesel LPL and LPV
- Heated Oxygen Sensor Replacement - 1.7L Diesel LPL and LPV
- Exhaust Temperature Sensor Replacement - Position 2
- Throttle Body Assembly Replacement
- Fuel Injection Fuel Rail Assembly Replacement - 1.7L Diesel LPL and LPV
- Glow Plug Control Module Replacement
- Exhaust Gas Recirculation Valve Replacement - 1.7L Diesel LPL and LPV
- Fuel Tank Fuel Pump Module Replacement
- Fuel Injection Fuel Return Hose Replacement
- Rear Inlet Air Duct Replacement
- Fuel Pump Replacement
- Fuel Feed Pipe Replacement
- Fuel Return Pipe Replacement
- Fuel Tank Filler Hose Replacement
- Fuel Injector Replacement
- Exhaust Gas Recirculation Valve Cooler Replacement - 1.7L Diesel LPL, LPV, LUD, and LUE
- Vacuum Pump Assembly Replacement - 1.7L Diesel LPL, LPV, and LUB
- Engine Oil Pressure Indicator Switch Replacement
- Exhaust Gas Recirculation Vacuum Regulator Solenoid Valve Replacement - Intake Manifold - 1.7L Diesel LPL and LPV
- Charge Air Cooler Inlet Air Hose Replacement
- Fuel Tank Fuel Pump Module Wiring Harness Replacement
- Fuel Return Pipe Replacement - Fuel Return Pipe to Fuel Pump
- Fuel Feed Pipe Replacement - Fuel Tank Fuel Pump to Fuel Filter Housing
- Fuel Feed Pipe Replacement - Fuel Filter to Fuel Feed Pipe
- Charge Air Cooler Outlet Air Hose Replacement
- Fuel Injection Fuel Feed Pipe Replacement - Fuel Rail to Fuel Injector
- Engine Control Module Replacement
- Fuel System Cleaning
- Exhaust Temperature Sensor Replacement - Position 1 - 1.7L Diesel LPL and LPV
- Fuel Injection Pump Metering Valve Replacement - 1.7L Diesel LPL and LPV
- Exhaust Pressure Sensor Replacement
- Exhaust Gas Recirculation Vacuum Regulator Solenoid Valve Replacement - EGR - 1.7L Diesel LPL and LPV
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous77 pages
- DTC P0016 - LPL or LPV
- DTC P0182 or P0183 - LPL or LPV
- DTC P0545 or P0546 - LPL or LPV
- DTC P0201, P0202, P0203, or P0204 - LPL or LPV
- DTC P0642 or P0643 - LPL or LPV
- DTC P0652 or P0653 - LPL or LPV
- DTC P160D - LPL or LPV
- DTC P160E - LPL or LPV
- DTC P161F - LPL or LPV
- Malfunction Indicator Lamp (MIL) Diagnosis
- Ignition Relay Diagnosis
- DTC P2009 or P2010 - LPL or LPV
- DTC P2452, P2454, or P2455 - LPL or LPV
- DTC P2228 or P2229 - LPL or LPV
- DTC P2032 or P2033 - LPL or LPV
- DTC P2016 or P2017 - LPL or LPV
- DTC P0097 or P0098 - LPL or LPV
- DTC P0340 or P0341 - LPL or LPV
- DTC P0313 - LPL or LPV
- DTC P268A or P2696 - LPL or LPV
- DTC P2688 or P2689 - LPL or LPV
- DTC P245C or P245D - LPL or LPV
- DTC P2015 - LPL or LPV
- Symptoms - Engine Controls
- DTC P0630 - LPL or LPV
- DTC P2122, P2123, P2127, P2128, or P2138 - LPL or LPV
- DTC P0335 or P0336 - LPL or LPV
- Engine Cranks But Does Not Run
- DTC P242F - LPL or LPV
- DTC P161C - LPL or LPV
- DTC P2243 - LPL or LPV
- Fuel Tank Leak Test
- DTC P0094 - LPL or LPV
- DTC P0100, P0101, P0102, or P0103 - LPL or LPV
- DTC P0187 or P0188 - LPL or LPV
- DTC P0252-P0254 - LPL or LPV
- DTC P0131 or P0132 - LPL or LPV
- DTC P037E or P037F - LPL or LPV
- DTC P0383 or P0384 - LPL or LPV
- DTC P0601, P0606, P060A, P060E, P0610, P061A, P062A, P062B, or P062F - LPL or LPV
- DTC P2014 - LPL or LPV
- DTC P244A or P244B - LPL or LPV
- DTC P0133 - LPL or LPV
- DTC P0234 or P0299 - LPL or LPV
- DTC P2147, P2148, P2150, or P2151 - LPL or LPV
- DTC P2084 or P2085 - LPL or LPV
- DTC P2080 or P2081 - LPL or LPV
- DTC P2002 or P2003 - LPL or LPV
- DTC P0088 - LPL or LPV
- DTC P2428 - LPL or LPV
- DTC P2262 - LPL or LPV
- DTC P0047 or P0048 - LPL or LPV
- DTC P0409 - LPL or LPV
- Fuel Pump Electrical Circuit Diagnosis
- DTC P1407 - LPL or LPV
- Fuel System Diagnosis
- DTC P1471 - LPL or LPV
- DTC P2297 - LPL or LPV
- DTC P0217 - LPL or LPV
- DTC P0093 - LPL or LPV
- DTC P0236, P0237, or P0238 - LPL or LPV
- DTC P0301-P0304 - LPL or LPV
- DTC P2102 or P2103 - LPL or LPV
- DTC P0116, P0117, or P0118 - LPL or LPV
- DTC P0130 - LPL or LPV
- DTC P0134 - LPL or LPV
- DTC P0135 - LPL or LPV
- DTC P0168 - LPL or LPV
- DTC P0400-P0402 - LPL or LPV
- DTC P1259 - LPL or LPV
- DTC P0403-P0406 - LPL or LPV
- DTC P0686, P0687, P0689, or P0690 - LPL or LPV
- DTC P0611 - LPL or LPV
- DTC P0633 - LPL or LPV
- DTC P0110 or P0111 - LPL or LPV
- DTC P0191, P0192, or P0193 - LPL or LPV
- DTC P1700 - LPL or LPV
Other Information77 pages
- DTC P0016 - LPL or LPV
- DTC P0182 or P0183 - LPL or LPV
- DTC P0545 or P0546 - LPL or LPV
- DTC P0201, P0202, P0203, or P0204 - LPL or LPV
- DTC P0642 or P0643 - LPL or LPV
- DTC P0652 or P0653 - LPL or LPV
- DTC P160D - LPL or LPV
- DTC P160E - LPL or LPV
- DTC P161F - LPL or LPV
- Malfunction Indicator Lamp (MIL) Diagnosis
- Ignition Relay Diagnosis
- DTC P2009 or P2010 - LPL or LPV
- DTC P2452, P2454, or P2455 - LPL or LPV
- DTC P2228 or P2229 - LPL or LPV
- DTC P2032 or P2033 - LPL or LPV
- DTC P2016 or P2017 - LPL or LPV
- DTC P0097 or P0098 - LPL or LPV
- DTC P0340 or P0341 - LPL or LPV
- DTC P0313 - LPL or LPV
- DTC P268A or P2696 - LPL or LPV
- DTC P2688 or P2689 - LPL or LPV
- DTC P245C or P245D - LPL or LPV
- DTC P2015 - LPL or LPV
- Symptoms - Engine Controls
- DTC P0630 - LPL or LPV
- DTC P2122, P2123, P2127, P2128, or P2138 - LPL or LPV
- DTC P0335 or P0336 - LPL or LPV
- Engine Cranks But Does Not Run
- DTC P242F - LPL or LPV
- DTC P161C - LPL or LPV
- DTC P2243 - LPL or LPV
- Fuel Tank Leak Test
- DTC P0094 - LPL or LPV
- DTC P0100, P0101, P0102, or P0103 - LPL or LPV
- DTC P0187 or P0188 - LPL or LPV
- DTC P0252-P0254 - LPL or LPV
- DTC P0131 or P0132 - LPL or LPV
- DTC P037E or P037F - LPL or LPV
- DTC P0383 or P0384 - LPL or LPV
- DTC P0601, P0606, P060A, P060E, P0610, P061A, P062A, P062B, or P062F - LPL or LPV
- DTC P2014 - LPL or LPV
- DTC P244A or P244B - LPL or LPV
- DTC P0133 - LPL or LPV
- DTC P0234 or P0299 - LPL or LPV
- DTC P2147, P2148, P2150, or P2151 - LPL or LPV
- DTC P2084 or P2085 - LPL or LPV
- DTC P2080 or P2081 - LPL or LPV
- DTC P2002 or P2003 - LPL or LPV
- DTC P0088 - LPL or LPV
- DTC P2428 - LPL or LPV
- DTC P2262 - LPL or LPV
- DTC P0047 or P0048 - LPL or LPV
- DTC P0409 - LPL or LPV
- Fuel Pump Electrical Circuit Diagnosis
- DTC P1407 - LPL or LPV
- Fuel System Diagnosis
- DTC P1471 - LPL or LPV
- DTC P2297 - LPL or LPV
- DTC P0217 - LPL or LPV
- DTC P0093 - LPL or LPV
- DTC P0236, P0237, or P0238 - LPL or LPV
- DTC P0301-P0304 - LPL or LPV
- DTC P2102 or P2103 - LPL or LPV
- DTC P0116, P0117, or P0118 - LPL or LPV
- DTC P0130 - LPL or LPV
- DTC P0134 - LPL or LPV
- DTC P0135 - LPL or LPV
- DTC P0168 - LPL or LPV
- DTC P0400-P0402 - LPL or LPV
- DTC P1259 - LPL or LPV
- DTC P0403-P0406 - LPL or LPV
- DTC P0686, P0687, P0689, or P0690 - LPL or LPV
- DTC P0611 - LPL or LPV
- DTC P0633 - LPL or LPV
- DTC P0110 or P0111 - LPL or LPV
- DTC P0191, P0192, or P0193 - LPL or LPV
- DTC P1700 - LPL or LPV
Technical Service Bulletins3 pages
- Noise, Vibration, Rattle › Engine Z17DTR, charging, intake system - Hissing noise during let off
- Sluggish, Power Loss › Engine Z/A17DTx - Lack of power and DPF glogged, SVS on, DTC: P242F and/or P2003 might be locked
- Warning Lights, Telltale › Engine Z/A17DTx - Lack of power and DPF glogged, SVS on, DTC: P242F and/or P2003 might be locked
- Schematic and Routing Diagrams › Engine Controls Schematics
Engine mechanics - 1.4L (LDD, LDU, LLU, LUH, LUJ)337 pages
Repair Instructions123 pages
- Inlet Manifold Removal - LDC, LDD, LWD, L2I, L2N
- Water Pump Pulley Removal
- Water Pump Pulley Installation
- Water Outlet Removal - LDC, LDD, LWD, L2I, L2N
- Throttle Body Removal - LDC, LDD, LWD, L2I, L2N
- Water Outlet Installation - LDC, LDD, LWD, L2I, L2N
- Crankshaft Balancer Removal
- Engine Coolant Thermostat Housing Removal - LDC, LDD, LWD, L2I, L2N
- Engine Flywheel Removal - LDC, LDD, LWD, L2I, L2N
- Ignition Coil Removal
- Ignition Coil Installation
- Draining Fluids and Oil Filter Removal
- Engine Coolant Thermostat Housing Installation - LDC, LDD, LWD, L2I, L2N
- Crankshaft Balancer Installation
- Engine Flywheel Installation - LDC, LDD, LWD, L2I, L2N
- Exhaust Manifold Installation - LDC, LDD, LWD, L2I, L2N
- Exhaust Manifold Removal - LDC, LDD, LWD, L2I, L2N
- Camshaft Cover Installation
- Crankshaft and Bearing Removal
- Crankshaft and Bearing Installation
- Piston, Connecting Rod, and Bearing Installation
- Cylinder Head Installation
- Inlet Manifold Installation - LDC, LDD, LWD, L2I, L2N
- Engine Block Disassemble - LDC, LDD, LWD, L2I, L2N
- Piston and Connecting Rod Disassemble - LDC, LDD, LWD, L2I, L2N
- Inlet Manifold Disassemble - LDC, LDD, LWD, L2I, L2N
- Inlet Manifold Cleaning and Inspection - LDC, LDD, LWD, L2I, L2N
- Engine Block Assemble - LDC, LDD, LWD, L2I, L2N
- Crankshaft and Bearing Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Cylinder Head Assemble
- Engine Block Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection - LDC, LDD, LWD, L2I, L2N
- Throttle Body Installation - LDC, LDD, LWD, L2I, L2N
- Oil Pan Cleaning and Inspection
- Oil Pan Removal
- Oil Pan Installation
- Drive Belt Tensioner Installation
- Air Conditioning Compressor Bracket Removal
- Air Conditioning Compressor Bracket Installation
- Drive Belt Removal
- Drive Belt Tensioner Removal
- Drive Belt Installation
- Camshaft Timing Chain Adjustment
- Piston and Connecting Rod Assemble - LDC, LDD, LWD, L2I, L2N
- Engine Mount Bracket Removal
- Generator Removal
- Starter Removal
- Generator Installation
- Starter Installation
- Engine Mount Bracket Installation
- Engine Mount Replacement - Right Side
- Engine Mount Bracket Replacement - Right Side
- Camshaft Cover Replacement - 1.4L LDD
- Engine Front Cover and Oil Pump Removal
- Engine Front Cover and Oil Pump Installation
- Camshaft Timing Chain Removal
- Camshaft Timing Chain Installation
- Oil Filter Assembly Installation - LDC, LDD, LWD, L2I, L2N
- Camshaft Timing Chain Inspection
- Engine Front Cover Gasket Installation
- Oil Filter Assembly Removal - LDC, LDD, LWD, L2I, L2N
- Drive Belt Replacement
- Cylinder Head Replacement - 1.4L LDD
- Engine Flywheel Replacement - 1.4L LDD
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Crankshaft Rear Oil Seal Replacement - Manual Transmission
- Camshaft Intake Sprocket Replacement
- Camshaft Exhaust Sprocket Replacement
- Drive Belt Tensioner Replacement
- Inlet Manifold Replacement - 1.4L LDD
- Sump Replacement - 1.4L LDD
- Oil Filter Assembly Replacement - 1.4L LDD
- Engine Support Fixture
- Engine Front Cover with Oil Pump Replacement
- Oil Pump Replacement
- Engine Oil and Oil Filter Replacement
- Piston, Connecting Rod, and Bearing Replacement
- Air Conditioning Compressor Bracket Replacement
- Timing Chain Tensioner Replacement
- Hydraulic Valve Lash Adjuster Replacement
- Hydraulic Valve Lash Adjuster Arm Replacement
- Intake Camshaft Replacement
- Exhaust Camshaft Replacement
- Camshaft Timing Chain Replacement
- Engine Replacement - 1.4L LDD
- Engine Flywheel Removal - 1.4L LUH, LUJ and LUV
- Engine Coolant Thermostat Housing Removal - 1.4L LUH, LUJ and LUV
- Positive Crankcase Ventilation Pipe Removal
- Positive Crankcase Ventilation Pipe Installation
- Engine Coolant Thermostat Housing Installation - 1.4L LUH, LUJ and LUV
- Water Outlet Installation - 1.4L LUH, LUJ and LUV
- Water Outlet Removal - 1.4L LUH, LUJ and LUV
- Intake Manifold Removal - 1.4L LUH, LUJ and LUV
- Intake Manifold Disassemble - LUH,LUJ,LUV w. Returnless Fuel Syst.
- Intake Manifold Assemble - LUH,LUJ,LUV w. Returnless Fuel Syst.
- Intake Manifold Installation - 1.4L LUH, LUJ and LUV
- Engine Flywheel Installation - 1.4L LUH, LUJ and LUV
- Engine Oil Cooler Removal
- Engine Block Disassemble - 1.4L LUH, LUJ and LUV
- Engine Block Assemble - 1.4L LUH, LUJ and LUV
- Engine Oil Cooler Installation
- Exhaust Manifold Heat Shield Removal - 1.4L LUH, LUJ and LUV
- Throttle Body Removal - 1.4L LUH, LUJ and LUV
- Throttle Body Installation - 1.4L LUH, LUJ and LUV
- Exhaust Manifold Heat Shield Installation - 1.4L LUH, LUJ and LUV
- Engine Front Cover and Oil Pump Assemble
- Piston and Connecting Rod Disassemble - 1.4L LUH, LUJ and LUV
- Piston, Connecting Rod, and Bearing Cleaning and Inspection - 1.4L LUH, LUJ and LUV
- Turbocharger Disassemble
- Automatic Transmission Flex Plate Replacement
- Engine Flywheel Replacement - 1.4L LUH and LUJ
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
- Piston and Connecting Rod Assemble - 1.4L LUH, LUJ and LUV
- Turbocharger Assemble
- Engine Oil Cooler Disassemble
- Engine Oil Cooler Assemble
- Turbocharger Removal
- Turbocharger Installation
- Warm Up Three-Way Catalytic Converter Removal - 1.4L LUH, LUJ and LUV
- Warm Up Three-Way Catalytic Converter Installation - 1.4L LUH, LUJ and LUV
Component Locator2 pages
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous19 pages
- Oil Consumption Diagnosis
- Engine Noise Under Load
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Engine Compression Test
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Symptoms - Engine Mechanical
- Oil Pressure Diagnosis and Testing - LDC, LDD, LWD, L2I, L2N
- Oil Pressure Diagnosis and Testing - 1.4L LUH, LUJ and LUV
- Dual Mass Flywheel Diagnosis
Other Information21 pages
- Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant
- Oil Consumption Diagnosis
- Engine Noise Under Load
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Upper Engine Noise, Regardless of Engine Speed
- Lower Engine Noise, Regardless of Engine Speed
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Engine Compression Test
- Cleanliness and Care
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Symptoms - Engine Mechanical
- Oil Pressure Diagnosis and Testing - LDC, LDD, LWD, L2I, L2N
- Oil Pressure Diagnosis and Testing - 1.4L LUH, LUJ and LUV
- Dual Mass Flywheel Diagnosis
Technical Service Bulletins4 pages
Repair Instructions - On Vehicle41 pages
- Crankshaft Rear Oil Seal Replacement - Automatic Transmission
- Engine Replacement - 1.4L LUJ - 6T40
- Valve Stem Oil Seal and Valve Spring Replacement
- Engine Mount Replacement - Right Side
- Engine Mount Bracket Replacement - Right Side
- Camshaft Cover Replacement - 1.4L LDD
- Drive Belt Replacement
- Cylinder Head Replacement - 1.4L LDD
- Engine Flywheel Replacement - 1.4L LDD
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Crankshaft Rear Oil Seal Replacement - Manual Transmission
- Camshaft Intake Sprocket Replacement
- Camshaft Exhaust Sprocket Replacement
- Drive Belt Tensioner Replacement
- Inlet Manifold Replacement - 1.4L LDD
- Sump Replacement - 1.4L LDD
- Oil Filter Assembly Replacement - 1.4L LDD
- Engine Front Cover with Oil Pump Replacement
- Oil Pump Replacement
- Engine Oil and Oil Filter Replacement
- Piston, Connecting Rod, and Bearing Replacement
- Air Conditioning Compressor Bracket Replacement
- Timing Chain Tensioner Replacement
- Hydraulic Valve Lash Adjuster Replacement
- Hydraulic Valve Lash Adjuster Arm Replacement
- Intake Camshaft Replacement
- Exhaust Camshaft Replacement
- Camshaft Timing Chain Replacement
- Engine Replacement - 1.4L LDD
- Automatic Transmission Flex Plate Replacement
- Engine Flywheel Replacement - 1.4L LUH and LUJ
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement
- Engine Replacement - 1.4L LUH and LUJ - M32
- Inlet Manifold Replacement - LUH, LUJ w. El. Returnless Fuel Syst.
- Turbocharger Replacement
- Turbocharger Oil Feed Pipe Replacement
- Turbocharger Oil Return Pipe Replacement
- Cylinder Head Replacement - 1.4L LUH and LUJ
- Oil Pan Replacement - 1.4L LUH and LUJ
- Camshaft Cover Replacement - 1.4L LUH and LUJ
Repair Instructions - Off Vehicle118 pages
- Intake Manifold Cleaning and Inspection - 1.4L LUH and LUJ
- Inlet Manifold Removal - LDC, LDD, LWD, L2I, L2N
- Water Pump Pulley Removal
- Water Pump Pulley Installation
- Water Outlet Removal - LDC, LDD, LWD, L2I, L2N
- Throttle Body Removal - LDC, LDD, LWD, L2I, L2N
- Timing Chain Tensioner Removal
- Timing Chain Tensioner Installation
- Water Outlet Installation - LDC, LDD, LWD, L2I, L2N
- Crankshaft Balancer Removal
- Camshaft Position Actuator Solenoid Valve Removal
- Engine Coolant Thermostat Housing Removal - LDC, LDD, LWD, L2I, L2N
- Engine Flywheel Removal - LDC, LDD, LWD, L2I, L2N
- Ignition Coil Removal
- Camshaft Cover Removal
- Camshaft Position Actuator Solenoid Valve Installation
- Ignition Coil Installation
- Draining Fluids and Oil Filter Removal
- Engine Coolant Thermostat Housing Installation - LDC, LDD, LWD, L2I, L2N
- Crankshaft Balancer Installation
- Engine Flywheel Installation - LDC, LDD, LWD, L2I, L2N
- Exhaust Manifold Installation - LDC, LDD, LWD, L2I, L2N
- Exhaust Manifold Removal - LDC, LDD, LWD, L2I, L2N
- Camshaft Cover Installation
- Water Pump Removal
- Cylinder Head Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearing Removal
- Crankshaft and Bearing Installation
- Piston, Connecting Rod, and Bearing Installation
- Cylinder Head Installation
- Water Pump Installation
- Hydraulic Valve Lash Adjuster Installation
- Hydraulic Valve Lash Adjuster Arm Installation
- Hydraulic Valve Lash Adjuster Arm Removal
- Hydraulic Valve Lash Adjuster Removal
- Inlet Manifold Installation - LDC, LDD, LWD, L2I, L2N
- Intake Camshaft Removal
- Exhaust Camshaft Removal
- Intake Camshaft Installation
- Exhaust Camshaft Installation
- Engine Block Disassemble - LDC, LDD, LWD, L2I, L2N
- Piston and Connecting Rod Disassemble - LDC, LDD, LWD, L2I, L2N
- Inlet Manifold Disassemble - LDC, LDD, LWD, L2I, L2N
- Inlet Manifold Cleaning and Inspection - LDC, LDD, LWD, L2I, L2N
- Engine Block Assemble - LDC, LDD, LWD, L2I, L2N
- Crankshaft and Bearing Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Cylinder Head Assemble
- Engine Block Cleaning and Inspection
- Piston, Connecting Rod, and Bearing Cleaning and Inspection - LDC, LDD, LWD, L2I, L2N
- Throttle Body Installation - LDC, LDD, LWD, L2I, L2N
- Oil Pan Cleaning and Inspection
- Oil Pan Removal
- Oil Pan Installation
- Drive Belt Tensioner Installation
- Air Conditioning Compressor Bracket Removal
- Air Conditioning Compressor Bracket Installation
- Drive Belt Removal
- Drive Belt Tensioner Removal
- Drive Belt Installation
- Camshaft Timing Chain Adjustment
- Piston and Connecting Rod Assemble - LDC, LDD, LWD, L2I, L2N
- Engine Mount Bracket Removal
- Generator Removal
- Starter Removal
- Generator Installation
- Starter Installation
- Engine Mount Bracket Installation
- Engine Front Cover and Oil Pump Disassemble
- Camshaft Sprocket Removal
- Engine Front Cover and Oil Pump Removal
- Engine Front Cover and Oil Pump Installation
- Camshaft Sprocket Installation
- Camshaft Timing Chain Removal
- Camshaft Timing Chain Installation
- Oil Filter Assembly Installation - LDC, LDD, LWD, L2I, L2N
- Camshaft Timing Chain Inspection
- Engine Front Cover Gasket Removal
- Engine Front Cover Gasket Installation
- Oil Filter Assembly Removal - LDC, LDD, LWD, L2I, L2N
- Engine Support Fixture
- Engine Flywheel Removal - 1.4L LUH, LUJ and LUV
- Engine Coolant Thermostat Housing Removal - 1.4L LUH, LUJ and LUV
- Positive Crankcase Ventilation Pipe Removal
- Positive Crankcase Ventilation Pipe Installation
- Engine Coolant Thermostat Housing Installation - 1.4L LUH, LUJ and LUV
- Water Outlet Installation - 1.4L LUH, LUJ and LUV
- Water Outlet Removal - 1.4L LUH, LUJ and LUV
- Intake Manifold Removal - 1.4L LUH, LUJ and LUV
- Intake Manifold Disassemble - LUH,LUJ,LUV w. Returnless Fuel Syst.
- Intake Manifold Assemble - LUH,LUJ,LUV w. Returnless Fuel Syst.
- Intake Manifold Installation - 1.4L LUH, LUJ and LUV
- Engine Flywheel Installation - 1.4L LUH, LUJ and LUV
- Engine Oil Cooler Removal
- Engine Block Disassemble - 1.4L LUH, LUJ and LUV
- Engine Block Assemble - 1.4L LUH, LUJ and LUV
- Engine Oil Cooler Installation
- Exhaust Manifold Heat Shield Removal - 1.4L LUH, LUJ and LUV
- Throttle Body Removal - 1.4L LUH, LUJ and LUV
- Throttle Body Installation - 1.4L LUH, LUJ and LUV
- Exhaust Manifold Heat Shield Installation - 1.4L LUH, LUJ and LUV
- Engine Front Cover and Oil Pump Assemble
- Piston and Connecting Rod Disassemble - 1.4L LUH, LUJ and LUV
- Piston, Connecting Rod, and Bearing Cleaning and Inspection - 1.4L LUH, LUJ and LUV
- Engine Front Cover and Oil Pump Cleaning and Inspection
- Turbocharger Disassemble
- Piston and Connecting Rod Assemble - 1.4L LUH, LUJ and LUV
- Turbocharger Assemble
- Engine Oil Cooler Disassemble
- Engine Oil Cooler Assemble
- Turbocharger Removal
- Turbocharger Installation
- Warm Up Three-Way Catalytic Converter Removal - 1.4L LUH, LUJ and LUV
- Warm Up Three-Way Catalytic Converter Installation - 1.4L LUH, LUJ and LUV
- Turbocharger Cleaning and Inspection
- Inlet Manifold Assemble - LDC, LDD, LWD, L2I, L2N
Engine mechanics - 1.3L Diesel386 pages
Repair Instructions127 pages
- Exhaust Gas Recirculation Pipe Removal
- Oil Level Indicator and Tube Removal
- Positive Crankcase Ventilation Oil Separator Removal
- Positive Crankcase Ventilation Tube Removal
- Positive Crankcase Ventilation Pipe Removal
- Alternator Bracket Removal - without Start/Stop System
- Exhaust Gas Recirculation Valve Vacuum Tank Removal - without Start/Stop System
- Generator Removal
- Glow Plug Removal
- Exhaust Manifold Removal
- Turbocharger Removal
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal
- Oil Filter Housing Removal
- Thermostat Bypass Pipe Removal
- Turbocharger Oil Return Hose Removal
- Turbocharger Oil Feed Pipe Removal
- Catalytic Converter Removal
- Catalytic Converter Heat Shield Removal
- Exhaust Temperature Sensor Removal
- Water Pump Removal
- Crankshaft Pulley Removal
- Drive Belt Tensioner Removal
- Engine Mount Bracket Removal
- Exhaust Gas Recirculation Valve Cooler Removal
- Starter Removal
- Engine Oil Cooler Inlet Pipe Removal
- Exhaust Pressure Sensor Pipe Removal
- Exhaust Pressure Sensor Removal
- Engine Coolant Thermostat Removal
- Throttle Body Assembly Removal
- Inlet Manifold Removal
- Diesel Fuel Separator Removal
- Fuel Injection Fuel Feed Pipe Removal - Fuel Injection Pump to Fuel Rail
- Fuel Injection Pump Removal
- Fuel Injection Fuel Feed Pipe Removal - Fuel Rail to Fuel Injector
- Fuel Rail Removal
- Fuel Injector Removal
- Sump Removal
- Oil Pump Housing Removal
- Timing Chain Tensioner Removal
- Timing Chain Tensioner Shoe Removal
- Timing Chain Guide Removal
- Camshaft Sprocket Removal
- Crankshaft Sprocket Removal
- Crankshaft Position Sensor Removal - without Start/Stop System
- Camshaft Position Sensor Removal
- Camshaft Housing Removal
- Tappet Removal
- Cylinder Head Removal
- Piston, Connecting Rod, and Bearing Removal
- Oil Filter Housing Disassemble
- Oil Filter Housing Assemble
- Water Pump Cleaning and Inspection
- Inlet Manifold Disassemble
- Inlet Manifold Cleaning and Inspection
- Inlet Manifold Assemble
- Cylinder Head Disassemble
- Cylinder Head Assemble
- Piston and Connecting Rod Disassemble
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Engine Block Disassemble
- Engine Support Fixture
- Engine Block Cleaning and Inspection
- Engine Block Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Piston, Connecting Rod, and Bearing Installation
- Cylinder Head Installation
- Tappet Installation
- Camshaft Housing Installation
- Camshaft Position Sensor Installation
- Crankshaft Position Sensor Installation - without Start/Stop System
- Crankshaft Sprocket Installation
- Camshaft Sprocket Installation
- Timing Chain Guide Installation
- Timing Chain Tensioner Shoe Installation
- Timing Chain Tensioner Installation
- Sump Installation
- Vacuum Pump Removal
- Fuel Injector Installation
- Fuel Rail Installation
- Fuel Injection Pump Installation
- Diesel Fuel Separator Installation
- Inlet Manifold Installation
- Throttle Body Assembly Installation
- Engine Coolant Thermostat Installation
- Exhaust Pressure Sensor Installation
- Exhaust Pressure Sensor Pipe Installation
- Engine Oil Cooler Inlet Pipe Installation
- Starter Installation
- Exhaust Gas Recirculation Valve Cooler Installation
- Exhaust Gas Recirculation Pipe Installation
- Oil Level Indicator and Tube Installation
- Positive Crankcase Ventilation Oil Separator Installation
- Positive Crankcase Ventilation Tube Installation
- Positive Crankcase Ventilation Pipe Installation
- Alternator Bracket Installation - without Start/Stop System
- Exhaust Gas Recirculation Valve Vacuum Tank Installation - without Start/Stop System
- Generator Installation
- Glow Plug Installation
- Exhaust Manifold Installation
- Turbocharger Installation
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation
- Oil Filter Housing Installation
- Turbocharger Oil Return Hose Installation
- Thermostat Bypass Pipe Installation
- Turbocharger Oil Feed Pipe Installation
- Catalytic Converter Installation
- Catalytic Converter Heat Shield Installation
- Exhaust Temperature Sensor Installation
- Water Pump Installation
- Crankshaft Pulley Installation
- Drive Belt Tensioner Installation
- Engine Mount Bracket Installation
- Cylinder Head Cleaning and Inspection
- Fuel Injection Fuel Feed Pipe Installation - Fuel Rail to Fuel Injector
- Fuel Injection Fuel Feed Pipe Installation - Fuel Injection Pump to Fuel Rail
- Vacuum Pump Installation
- Engine Flywheel Removal
- Crankshaft Rear Oil Seal Removal
- Crankshaft Rear Oil Seal Installation
- Engine Flywheel Installation
- Crankshaft and Bearing Cleaning and Inspection
- Crankshaft and Bearing Removal
- Crankshaft and Bearing Installation
Component Locator2 pages
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous29 pages
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Base Engine Misfire without Internal Engine Noises
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Tensioner Diagnosis
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Fuel in Engine Oil
- Lower Engine Noise, Regardless of Engine Speed
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
- Symptoms - Engine Mechanical
- Turbocharger Hissing Noise
- Turbocharger Lack of Oil Supply
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Whine Noise
- Upper Engine Noise, Regardless of Engine Speed
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Dual Mass Flywheel Diagnosis
Other Information29 pages
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Base Engine Misfire without Internal Engine Noises
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Tensioner Diagnosis
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Engine Noise Under Load
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Fuel in Engine Oil
- Lower Engine Noise, Regardless of Engine Speed
- Oil Consumption Diagnosis
- Oil Leak Diagnosis
- Symptoms - Engine Mechanical
- Turbocharger Hissing Noise
- Turbocharger Lack of Oil Supply
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Whine Noise
- Upper Engine Noise, Regardless of Engine Speed
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Dual Mass Flywheel Diagnosis
Repair Instructions - On Vehicle47 pages
- Oil Pump Housing Replacement
- Oil Pump Seal Replacement
- Camshaft Housing Cover Gasket Replacement - without Start/Stop System
- Turbocharger Wastegate Actuator Pipe Replacement - without Start/Stop System
- Inlet Manifold Replacement - with Start/Stop System
- Positive Crankcase Ventilation Oil Separator Drain Hose Replacement - with Start/Stop System
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - with Start/Stop System
- Turbocharger Wastegate Actuator Pipe Replacement - with Start/Stop System
- Camshaft Housing Cover Gasket Replacement - with Start/Stop System
- Crankshaft Pulley Replacement
- Drive Belt Tensioner Replacement
- Engine Replacement
- Engine Oil and Oil Filter Replacement
- Engine Sight Shield Replacement
- Turbocharger Replacement
- Alternator and Air Conditioning Compressor Belt Replacement
- Inlet Manifold Replacement - without Start/Stop System
- Oil Filter Housing Replacement
- Turbocharger Oil Feed Pipe Replacement
- Turbocharger Oil Return Hose Replacement
- Sump Replacement
- Camshaft Exhaust Sprocket Replacement
- Camshaft Housing Replacement
- Inlet Camshaft Replacement
- Camshaft Intake Sprocket Replacement
- Camshaft Replacement
- Engine Flywheel Replacement
- Exhaust Camshaft Replacement
- Crankshaft Sprocket Replacement
- Cylinder Head Replacement
- Engine Mount Replacement
- Engine Mount Bracket Replacement
- Oil Filler Tube Replacement
- Oil Level Indicator Tube Replacement
- Timing Chain Guide Replacement
- Timing Chain Tensioner Shoe Replacement
- Timing Chain Tensioner Replacement
- Camshaft Timing Chain and Sprocket Replacement
- Catalytic Converter Brace Bracket Replacement
- Piston, Connecting Rod, and Bearing Replacement
- Positive Crankcase Ventilation Oil Separator Drain Hose Replacement - without Start/Stop System
- Positive Crankcase Ventilation Oil Separator Hose Replacement
- Positive Crankcase Ventilation Oil Separator Replacement
- Positive Crankcase Ventilation Hose/Pipe/Tube Replacement - without Start/Stop System
- Timing Chain Oil Nozzle Replacement
- Tappet Replacement
- Valve Stem Oil Seal and Valve Spring Replacement
Repair Instructions - Off Vehicle142 pages
- Camshaft Timing Chain Adjustment
- Camshaft Timing Chain Inspection
- Oil Pump Housing Installation
- Exhaust Gas Recirculation Valve Vacuum Tank Removal - with Start/Stop System
- Alternator Bracket Removal - with Start/Stop System
- Crankshaft Position Sensor Removal - with Start/Stop System
- Alternator Bracket Installation - with Start/Stop System
- Exhaust Gas Recirculation Valve Vacuum Tank Installation - with Start/Stop System
- Auxiliary Water Pump Outlet Hose Removal
- Auxiliary Water Pump Removal
- Auxiliary Water Pump Bracket Removal
- Auxiliary Water Pump Bracket Installation
- Auxiliary Water Pump Installation
- Auxiliary Water Pump Outlet Hose Installation
- Crankshaft Position Sensor Installation - with Start/Stop System
- Exhaust Gas Recirculation Pipe Removal
- Oil Level Indicator and Tube Removal
- Positive Crankcase Ventilation Oil Separator Removal
- Positive Crankcase Ventilation Tube Removal
- Positive Crankcase Ventilation Pipe Removal
- Alternator Bracket Removal - without Start/Stop System
- Exhaust Gas Recirculation Valve Vacuum Tank Removal - without Start/Stop System
- Generator Removal
- Glow Plug Removal
- Exhaust Manifold Removal
- Turbocharger Removal
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Removal
- Oil Filter Housing Removal
- Thermostat Bypass Pipe Removal
- Turbocharger Oil Return Hose Removal
- Turbocharger Oil Feed Pipe Removal
- Catalytic Converter Removal
- Catalytic Converter Heat Shield Removal
- Exhaust Temperature Sensor Removal
- Water Pump Removal
- Crankshaft Pulley Removal
- Drive Belt Tensioner Removal
- Engine Mount Bracket Removal
- Exhaust Gas Recirculation Valve Cooler Removal
- Starter Removal
- Engine Oil Cooler Inlet Pipe Removal
- Exhaust Pressure Sensor Pipe Removal
- Exhaust Pressure Sensor Removal
- Engine Coolant Thermostat Removal
- Throttle Body Assembly Removal
- Inlet Manifold Removal
- Diesel Fuel Separator Removal
- Fuel Injection Fuel Feed Pipe Removal - Fuel Injection Pump to Fuel Rail
- Fuel Injection Pump Removal
- Fuel Injection Fuel Feed Pipe Removal - Fuel Rail to Fuel Injector
- Fuel Rail Removal
- Fuel Injector Removal
- Sump Removal
- Oil Pump Housing Removal
- Timing Chain Tensioner Removal
- Timing Chain Tensioner Shoe Removal
- Timing Chain Guide Removal
- Camshaft Sprocket Removal
- Crankshaft Sprocket Removal
- Crankshaft Position Sensor Removal - without Start/Stop System
- Camshaft Position Sensor Removal
- Camshaft Housing Removal
- Tappet Removal
- Cylinder Head Removal
- Piston, Connecting Rod, and Bearing Removal
- Oil Filter Housing Disassemble
- Oil Filter Housing Assemble
- Water Pump Cleaning and Inspection
- Inlet Manifold Disassemble
- Inlet Manifold Cleaning and Inspection
- Inlet Manifold Assemble
- Cylinder Head Disassemble
- Cylinder Head Assemble
- Piston and Connecting Rod Disassemble
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Engine Block Disassemble
- Engine Support Fixture
- Engine Block Cleaning and Inspection
- Engine Block Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Piston, Connecting Rod, and Bearing Installation
- Cylinder Head Installation
- Tappet Installation
- Camshaft Housing Installation
- Camshaft Position Sensor Installation
- Crankshaft Position Sensor Installation - without Start/Stop System
- Crankshaft Sprocket Installation
- Camshaft Sprocket Installation
- Timing Chain Guide Installation
- Timing Chain Tensioner Shoe Installation
- Timing Chain Tensioner Installation
- Sump Installation
- Vacuum Pump Removal
- Fuel Injector Installation
- Fuel Rail Installation
- Fuel Injection Pump Installation
- Diesel Fuel Separator Installation
- Inlet Manifold Installation
- Throttle Body Assembly Installation
- Engine Coolant Thermostat Installation
- Exhaust Pressure Sensor Installation
- Exhaust Pressure Sensor Pipe Installation
- Engine Oil Cooler Inlet Pipe Installation
- Starter Installation
- Exhaust Gas Recirculation Valve Cooler Installation
- Exhaust Gas Recirculation Pipe Installation
- Oil Level Indicator and Tube Installation
- Positive Crankcase Ventilation Oil Separator Installation
- Positive Crankcase Ventilation Tube Installation
- Positive Crankcase Ventilation Pipe Installation
- Alternator Bracket Installation - without Start/Stop System
- Exhaust Gas Recirculation Valve Vacuum Tank Installation - without Start/Stop System
- Generator Installation
- Glow Plug Installation
- Exhaust Manifold Installation
- Turbocharger Installation
- Turbocharger Wastegate Actuator Vacuum Control Solenoid Valve Splash Shield Installation
- Oil Filter Housing Installation
- Turbocharger Oil Return Hose Installation
- Thermostat Bypass Pipe Installation
- Turbocharger Oil Feed Pipe Installation
- Catalytic Converter Installation
- Catalytic Converter Heat Shield Installation
- Exhaust Temperature Sensor Installation
- Water Pump Installation
- Crankshaft Pulley Installation
- Drive Belt Tensioner Installation
- Engine Mount Bracket Installation
- Cylinder Head Cleaning and Inspection
- Fuel Injection Fuel Feed Pipe Installation - Fuel Rail to Fuel Injector
- Fuel Injection Fuel Feed Pipe Installation - Fuel Injection Pump to Fuel Rail
- Vacuum Pump Installation
- Engine Flywheel Removal
- Crankshaft Rear Oil Seal Removal
- Crankshaft Rear Oil Seal Installation
- Engine Flywheel Installation
- Crankshaft and Bearing Cleaning and Inspection
- Crankshaft and Bearing Removal
- Crankshaft and Bearing Installation
Engine mechanics - 1.7L Diesel (LPL, LPV, LUB)416 pages
Repair Instructions169 pages
- Exhaust Manifold Removal - 1.7L Diesel LPL, LPV and LUB
- Catalytic Converter Removal - 1.7L Diesel LPL, LPV and LUB
- Camshaft Cover Removal - 1.7L Diesel LPL, LPV and LUB
- Crankshaft Balancer Removal
- Inlet Manifold Removal - 1.7L Diesel LPL, LPV and LUB
- Fuel Injector Removal
- Fuel Injection Fuel Feed Pipe Removal - 1.7L Diesel LPL, LPV, and LUB
- Fuel Injection Fuel Return Hose Removal - 1.7L Diesel LPL, LPV and LUB
- Engine Flywheel Removal
- Cylinder Head Removal
- Cylinder Head Installation
- Camshaft Cover Installation - 1.7L Diesel LPL, LPV and LUB
- Engine Flywheel Installation
- Fuel Injection Fuel Feed Pipe Installation - 1.7L Diesel LPL, LPV and LUB
- Fuel Injection Fuel Return Hose Installation - 1.7L Diesel LPL, LPV and LUB
- Fuel Injector Installation
- Inlet Manifold Installation - 1.7L Diesel LPL, LPV and LUB
- Crankshaft Balancer Installation
- Catalytic Converter Installation - 1.7L Diesel LPL, LPV and LUB
- Exhaust Manifold Installation - 1.7L Diesel LPL, LPV and LUB
- Catalytic Converter Heat Shield Removal - 1.7L Diesel LPL, LPV and LUB
- Air Conditioning Compressor and Power Steering Pump Bracket Removal
- Engine Mount Bracket Removal
- Crankshaft Pulley Removal
- Fuel Rail Removal - 1.7L Diesel LPL, LPV and LUB
- Camshaft Housing Removal
- Crankshaft and Bearing Installation
- Crankshaft and Bearing Removal
- Catalytic Converter Heat Shield Installation - 1.7L Diesel LPL, LPV and LUB
- Air Conditioning Compressor and Power Steering Pump Bracket Installation
- Camshaft Housing Installation
- Fuel Rail Installation - 1.7L Diesel LPL, LPV and LUB
- Crankshaft Pulley Installation
- Exhaust Manifold Heat Shield Removal - Right Side
- Exhaust Manifold Heat Shield Removal - Left Side
- Alternator Bracket Removal
- Engine Oil Cooler Removal
- Lower Oil Sump Removal
- Lower Oil Sump Installation
- Engine Oil Cooler Installation
- Alternator Bracket Installation
- Exhaust Manifold Heat Shield Installation - Left Side
- Exhaust Manifold Heat Shield Installation - Right Side
- Timing Belt Tensioner Removal
- Timing Belt Idler Pulley Removal
- Water Pump Removal - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Timing Belt Rear Cover Removal
- Inlet Manifold Disassemble - 1.7L Diesel LPL, LPV and LUB
- Turbocharger Cleaning and Inspection - 1.7L Diesel LPL, LPV and LUB
- Exhaust Gas Recirculation Valve Cooler Assemble - 1.7L Diesel LPL, LPV and LUB
- Exhaust Gas Recirculation Valve Cooler Cleaning and Inspection - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Exhaust Gas Recirculation Valve Cooler Disassemble - 1.7L Diesel LPL, LPV and LUB
- Vacuum Pump Installation
- Vacuum Pump Removal
- Timing Belt Tensioner Installation
- Timing Belt Idler Pulley Installation
- Water Pump Installation - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Timing Belt Rear Cover Installation
- Engine Coolant Thermostat Housing Removal - 1.7L Diesel LPL, LPV and LUB
- Oil Level Indicator and Tube Removal - 1.7L Diesel LPL, LPV and LUB
- Piston and Connecting Rod Disassemble
- Exhaust Manifold Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Oil Level Indicator and Tube Installation - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Installation - 1.7L Diesel LPL, LPV and LUB
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Inlet Manifold Cleaning and Inspection - 1.7L Diesel LPL, LPV and LUB
- Engine Block Cleaning and Inspection
- Inlet Manifold Assemble - 1.7L Diesel LPL, LPV and LUB
- Engine Block Disassemble - 1.7L Diesel LPL, LPV and LUB
- Timing Belt Removal
- Timing Belt Installation
- Engine Mount Bracket Installation
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Water Inlet Installation - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Water Inlet Removal - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Piston, Connecting Rod, and Bearing Removal
- Cylinder Head Assemble
- Piston, Connecting Rod, and Bearing Installation
- Water Pump Pulley Removal - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Timing Belt Front Cover Removal
- Timing Belt Lower Cover Removal
- Camshaft Timing Pulley Removal
- Upper Oil Sump Removal
- Upper Oil Sump Installation
- Camshaft Timing Pulley Installation
- Timing Belt Lower Cover Installation
- Timing Belt Front Cover Installation
- Water Pump Pulley Installation - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Tappet Installation
- Tappet Removal
- Fuel Injection Pump Drive Pulley Removal
- Fuel Injection Pump Drive Pulley Installation
- Oil Pump Drive Shaft Gear Installation
- Drive Belt Tensioner Removal
- Fuel Injection Pump Removal - 1.7L Diesel LPL, LPV and LUB
- Oil Pan Baffle Removal
- Crankshaft Rear Oil Seal Removal
- Oil Pump Removal
- Oil Pump Installation
- Crankshaft Rear Oil Seal Installation
- Oil Pan Baffle Installation
- Fuel Injection Pump Installation - 1.7L Diesel LPL, LPV and LUB
- Drive Belt Tensioner Installation
- Draining Fluids and Oil Filter Removal
- Oil Pump Drive Shaft Gear Removal
- Exhaust Gas Recirculation Valve Cooler Removal - 1.7L Diesel LPL, LPV and LUB
- Engine Block Assemble - 1.7L Diesel LPL, LPV and LUB
- Charge Air Cooler Inlet Pipe Removal
- Charge Air Cooler Inlet Pipe Installation
- Engine Lift Front Bracket Removal
- Engine Lift Front Bracket Installation
- Timing Belt Inspection
- Timing Belt Adjustment
- Belt Idler Pulley Removal
- Exhaust Manifold Disassemble - 1.7L Diesel LPL, LPV and LUB
- Exhaust Manifold Assemble - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Disassemble - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Cleaning and Inspection - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Assemble - 1.7L Diesel LPL, LPV and LUB
- Belt Idler Pulley Installation
- Camshaft Front Oil Seal Removal
- Engine Oil Cooler Disassemble
- Engine Oil Cooler Assemble
- Camshaft Front Oil Seal Installation
- Engine Support Fixture
- Belt Idler Pulley Replacement
- Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
- Turbocharger Oil Feed Pipe Replacement
- Engine Oil and Oil Filter Replacement
- Oil Level Indicator Tube Replacement
- Engine Sight Shield Replacement - 1.7L Diesel LPL and LPV
- Drive Belt Tensioner Replacement
- Engine Mount Replacement - Right Side
- Crankshaft Pulley Replacement
- Crankshaft Balancer Replacement
- Engine Flywheel Replacement
- Timing Belt Idler Pulley Replacement
- Engine Mount Bracket Replacement - Right Side
- Timing Belt Rear Cover Replacement
- Timing Belt Replacement
- Camshaft Timing Pulley Replacement
- Inlet Manifold Replacement - 1.7L Diesel LPL, LPV and LUB
- Timing Belt Tensioner Pulley Replacement
- Camshaft Cover Replacement - 1.7L Diesel LPL and LPV
- Turbocharger Replacement
- Turbocharger Oil Return Pipe Replacement
- Cylinder Head Replacement - 1.7L Diesel LPL and LPV
- Sump Replacement
- Oil Pump Replacement
- Oil Filter Adapter and Oil Cooler Assembly Replacement
- Camshaft Cover Cleaning and Inspection
- Camshaft Front Oil Seal Replacement
- Oil Pressure Relief Valve Replacement
- Engine Lift Bracket Installation
- Engine Lift Bracket Removal
- Engine Flywheel Cleaning and Inspection
- Intake Manifold Bracket Installation - 1.7L Diesel LPL, LPV and LUB
- Engine Lift Rear Bracket Removal
- Engine Lift Rear Bracket Installation
- Crankshaft Rear Oil Seal Replacement
- Sump Cleaning and Inspection
- Crankshaft Front Oil Seal Replacement
- Piston, Connecting Rod, and Bearing Replacement
- Intake Manifold Bracket Removal - 1.7L Diesel LPL, LPV and LUB
- Upper Oil Sump Disassemble
- Upper Oil Sump Assemble
- Engine Replacement - 1.7L Diesel LPL and LPV
Component Locator2 pages
- Special Tools and Equipment
Diagnostic Information and Procedures › Miscellaneous28 pages
- Coolant in Engine Oil
- Cylinder Leakage Test
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Oil Consumption Diagnosis
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Hissing Noise
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Engine Noise Under Load
- Lower Engine Noise, Regardless of Engine Speed
- Upper Engine Noise, Regardless of Engine Speed
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Turbocharger Whine Noise
- Turbocharger Lack of Oil Supply
- Engine Compression Test
- Symptoms - Engine Mechanical
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Crankcase Ventilation System Inspection/Diagnosis
- Oil Leak Diagnosis
- Oil Pressure Diagnosis and Testing
- Dual Mass Flywheel Diagnosis
- Cylinder Leakage Test
Other Information28 pages
- Coolant in Engine Oil
- Cylinder Leakage Test
- Coolant in Combustion Chamber
- Coolant in Engine Oil
- Oil Consumption Diagnosis
- Turbocharger Oil Leak From Turbine Seal
- Turbocharger Oil Leak From Compressor Seal
- Turbocharger Hissing Noise
- Engine Will Not Crank - Crankshaft Will Not Rotate
- Engine Noise Under Load
- Lower Engine Noise, Regardless of Engine Speed
- Upper Engine Noise, Regardless of Engine Speed
- Engine Noise on Start-Up, but Only Lasting a Few Seconds
- Base Engine Misfire without Internal Engine Noises
- Base Engine Misfire with Abnormal Internal Lower Engine Noises
- Base Engine Misfire with Abnormal Valve Train Noise
- Base Engine Misfire with Coolant Consumption
- Base Engine Misfire with Excessive Oil Consumption
- Turbocharger Whine Noise
- Turbocharger Lack of Oil Supply
- Engine Compression Test
- Symptoms - Engine Mechanical
- Drive Belt Chirping, Squeal, and Whine Diagnosis
- Drive Belt Rumbling and Vibration Diagnosis
- Drive Belt Falls Off and Excessive Wear Diagnosis
- Crankcase Ventilation System Inspection/Diagnosis
- Oil Leak Diagnosis
- Oil Pressure Diagnosis and Testing
- Dual Mass Flywheel Diagnosis
- Cylinder Leakage Test
Repair Instructions - On Vehicle39 pages
- Camshaft Replacement
- Air Conditioning (A/C) Compressor and Power Steering Pump Bracket Replacement
- Tappet Replacement
- Valve Clearance Adjustment
- Engine Support Fixture
- Belt Idler Pulley Replacement
- Alternator, Air Conditioning Compressor, and Power Steering Pump Belt Replacement
- Turbocharger Oil Feed Pipe Replacement
- Engine Oil and Oil Filter Replacement
- Oil Level Indicator Tube Replacement
- Engine Sight Shield Replacement - 1.7L Diesel LPL and LPV
- Drive Belt Tensioner Replacement
- Engine Mount Replacement - Right Side
- Crankshaft Pulley Replacement
- Crankshaft Balancer Replacement
- Engine Flywheel Replacement
- Timing Belt Idler Pulley Replacement
- Engine Mount Bracket Replacement - Right Side
- Timing Belt Rear Cover Replacement
- Timing Belt Replacement
- Camshaft Timing Pulley Replacement
- Timing Belt Lower Cover Replacement
- Inlet Manifold Replacement - 1.7L Diesel LPL, LPV and LUB
- Timing Belt Tensioner Pulley Replacement
- Camshaft Cover Replacement - 1.7L Diesel LPL and LPV
- Turbocharger Replacement
- Turbocharger Oil Return Pipe Replacement
- Cylinder Head Replacement - 1.7L Diesel LPL and LPV
- Sump Replacement
- Oil Pump Replacement
- Oil Filter Adapter and Oil Cooler Assembly Replacement
- Camshaft Front Oil Seal Replacement
- Oil Pressure Relief Valve Replacement
- Crankshaft Rear Oil Seal Replacement
- Crankshaft Front Oil Seal Replacement
- Piston, Connecting Rod, and Bearing Replacement
- Engine Replacement - 1.7L Diesel LPL and LPV
- Engine Oil Level Indicator Switch Replacement
- Timing Belt Front Cover Replacement
Repair Instructions - Off Vehicle140 pages
- Exhaust Gas Recirculation Valve Cooler Installation - 1.7L Diesel LPL, LPV and LUB
- Camshaft Removal
- Camshaft Installation
- Exhaust Manifold Removal - 1.7L Diesel LPL, LPV and LUB
- Catalytic Converter Removal - 1.7L Diesel LPL, LPV and LUB
- Camshaft Cover Removal - 1.7L Diesel LPL, LPV and LUB
- Crankshaft Balancer Removal
- Inlet Manifold Removal - 1.7L Diesel LPL, LPV and LUB
- Fuel Injector Removal
- Fuel Injection Fuel Feed Pipe Removal - 1.7L Diesel LPL, LPV, and LUB
- Fuel Injection Fuel Return Hose Removal - 1.7L Diesel LPL, LPV and LUB
- Engine Flywheel Removal
- Cylinder Head Removal
- Cylinder Head Installation
- Camshaft Cover Installation - 1.7L Diesel LPL, LPV and LUB
- Engine Flywheel Installation
- Fuel Injection Fuel Feed Pipe Installation - 1.7L Diesel LPL, LPV and LUB
- Fuel Injection Fuel Return Hose Installation - 1.7L Diesel LPL, LPV and LUB
- Fuel Injector Installation
- Inlet Manifold Installation - 1.7L Diesel LPL, LPV and LUB
- Crankshaft Balancer Installation
- Catalytic Converter Installation - 1.7L Diesel LPL, LPV and LUB
- Exhaust Manifold Installation - 1.7L Diesel LPL, LPV and LUB
- Catalytic Converter Heat Shield Removal - 1.7L Diesel LPL, LPV and LUB
- Air Conditioning Compressor and Power Steering Pump Bracket Removal
- Engine Mount Bracket Removal
- Crankshaft Pulley Removal
- Fuel Rail Removal - 1.7L Diesel LPL, LPV and LUB
- Camshaft Housing Removal
- Crankshaft and Bearing Installation
- Crankshaft and Bearing Removal
- Catalytic Converter Heat Shield Installation - 1.7L Diesel LPL, LPV and LUB
- Air Conditioning Compressor and Power Steering Pump Bracket Installation
- Camshaft Housing Installation
- Fuel Rail Installation - 1.7L Diesel LPL, LPV and LUB
- Crankshaft Pulley Installation
- Exhaust Manifold Heat Shield Removal - Right Side
- Exhaust Manifold Heat Shield Removal - Left Side
- Alternator Bracket Removal
- Engine Oil Cooler Removal
- Lower Oil Sump Removal
- Lower Oil Sump Installation
- Engine Oil Cooler Installation
- Alternator Bracket Installation
- Exhaust Manifold Heat Shield Installation - Left Side
- Exhaust Manifold Heat Shield Installation - Right Side
- Timing Belt Tensioner Removal
- Timing Belt Idler Pulley Removal
- Water Pump Removal - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Timing Belt Rear Cover Removal
- Inlet Manifold Disassemble - 1.7L Diesel LPL, LPV and LUB
- Turbocharger Cleaning and Inspection - 1.7L Diesel LPL, LPV and LUB
- Exhaust Gas Recirculation Valve Cooler Assemble - 1.7L Diesel LPL, LPV and LUB
- Exhaust Gas Recirculation Valve Cooler Cleaning and Inspection - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Exhaust Gas Recirculation Valve Cooler Disassemble - 1.7L Diesel LPL, LPV and LUB
- Vacuum Pump Installation
- Vacuum Pump Removal
- Timing Belt Tensioner Installation
- Timing Belt Idler Pulley Installation
- Water Pump Installation - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Timing Belt Rear Cover Installation
- Engine Coolant Thermostat Housing Removal - 1.7L Diesel LPL, LPV and LUB
- Oil Level Indicator and Tube Removal - 1.7L Diesel LPL, LPV and LUB
- Piston and Connecting Rod Disassemble
- Exhaust Manifold Cleaning and Inspection
- Piston and Connecting Rod Assemble
- Oil Level Indicator and Tube Installation - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Installation - 1.7L Diesel LPL, LPV and LUB
- Piston, Connecting Rod, and Bearing Cleaning and Inspection
- Inlet Manifold Cleaning and Inspection - 1.7L Diesel LPL, LPV and LUB
- Engine Block Cleaning and Inspection
- Inlet Manifold Assemble - 1.7L Diesel LPL, LPV and LUB
- Engine Block Disassemble - 1.7L Diesel LPL, LPV and LUB
- Timing Belt Removal
- Timing Belt Installation
- Engine Mount Bracket Installation
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Water Inlet Installation - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Water Inlet Removal - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Piston, Connecting Rod, and Bearing Removal
- Cylinder Head Assemble
- Piston, Connecting Rod, and Bearing Installation
- Water Pump Pulley Removal - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Timing Belt Front Cover Removal
- Timing Belt Lower Cover Removal
- Camshaft Timing Pulley Removal
- Upper Oil Sump Removal
- Upper Oil Sump Installation
- Camshaft Timing Pulley Installation
- Timing Belt Lower Cover Installation
- Timing Belt Front Cover Installation
- Water Pump Pulley Installation - 1.7L Diesel LPL, LPV, LUB, LUD, LUE
- Tappet Installation
- Tappet Removal
- Fuel Injection Pump Drive Pulley Removal
- Fuel Injection Pump Drive Pulley Installation
- Oil Pump Drive Shaft Gear Installation
- Drive Belt Tensioner Removal
- Fuel Injection Pump Removal - 1.7L Diesel LPL, LPV and LUB
- Oil Pan Baffle Removal
- Crankshaft Rear Oil Seal Removal
- Oil Pump Removal
- Oil Pump Installation
- Crankshaft Rear Oil Seal Installation
- Oil Pan Baffle Installation
- Fuel Injection Pump Installation - 1.7L Diesel LPL, LPV and LUB
- Drive Belt Tensioner Installation
- Draining Fluids and Oil Filter Removal
- Oil Pump Drive Shaft Gear Removal
- Exhaust Gas Recirculation Valve Cooler Removal - 1.7L Diesel LPL, LPV and LUB
- Engine Block Assemble - 1.7L Diesel LPL, LPV and LUB
- Charge Air Cooler Inlet Pipe Removal
- Charge Air Cooler Inlet Pipe Installation
- Engine Lift Front Bracket Removal
- Engine Lift Front Bracket Installation
- Timing Belt Inspection
- Timing Belt Adjustment
- Belt Idler Pulley Removal
- Exhaust Manifold Disassemble - 1.7L Diesel LPL, LPV and LUB
- Exhaust Manifold Assemble - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Disassemble - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Cleaning and Inspection - 1.7L Diesel LPL, LPV and LUB
- Engine Coolant Thermostat Housing Assemble - 1.7L Diesel LPL, LPV and LUB
- Belt Idler Pulley Installation
- Camshaft Front Oil Seal Removal
- Engine Oil Cooler Disassemble
- Engine Oil Cooler Assemble
- Camshaft Front Oil Seal Installation
- Camshaft Cover Cleaning and Inspection
- Engine Lift Bracket Installation
- Engine Lift Bracket Removal
- Engine Flywheel Cleaning and Inspection
- Intake Manifold Bracket Installation - 1.7L Diesel LPL, LPV and LUB
- Engine Lift Rear Bracket Removal
- Engine Lift Rear Bracket Installation
- Sump Cleaning and Inspection
- Intake Manifold Bracket Removal - 1.7L Diesel LPL, LPV and LUB
- Upper Oil Sump Disassemble
- Upper Oil Sump Assemble